反應釜冷却器设计书.docVIP

反应釜冷却器设计 摘 要 本文设计的列管式换热器为四管程固定管板式换热器。固定管板式换热器的优点是：结构简单、紧凑，能承受较高的压力，造价低，管程清洗方便，管子损坏时易于堵管或更换。 本文主要进行了换热器的工艺计算、换热器的结构和强度设计。设计的第一部分是工艺计算部分，主要是根据给定的设计条件估算换热面积，从而进行换热器的选型，校核传热系数，计算出实际的换热面积，最后进行压力降和壁温的计算。管壳程压力降经计算满足工艺要求。 设计的第二部分则是关于结构和强度的设计，主要是根据已经选定的换热器型式进行设备内各零部件（如接管、折流板、定距管、管箱等）的设计，包括：材料的选择、具体尺寸确定、确定具体位置、管板厚度的计算、鞍座应力计算、开孔补强计算等。结论表明各承压原件处的强度设计均满足强度要求，最后设计结果可通过八张图表现出来。 关键词：固定管板式换热器；工艺计算；结构；强度；管板；鞍座 Design of the Reactor Cooler Abstract This design is about fixed tube sheet heat exchanger. The advantages of the fixed tube sheet heat exchanger: The exchanger can bear high press；The price of making is low；Structure is simple and compacted；We can wash the tubes easily；We can change the broken tubes easily. The design is mainly chemical containers-the integrity of the reactor design, which include the technology calculate of heat exchanger, the structure and intensity of heat exchanger.The first part of design is the technology calculation process. Mainly, the process of technology calculate is according to the given design conditions to estimate the heat exchanger area, and then, select a suitable heat exchanger to check heat transfer coefficient, just for the actual heat transfer area. Meanwhile the process above still include the pressure drop and wall temperature calculation. The pressure drop is calculated must meet the technical requirement. The second part of the design is about the structure and intensity of the design. This part is just on the selected type of heat exchanger to design the heat exchanger’s components and parts, such as vesting, baffled plates, the distance control tube, tube boxes. This part of design mainly include: The choice of materials,identify specific size, identify specific location, the thickness calculation of tube sheet, the stress calculation of saddle, the opening reinforcement calculation etc. The results show that the press-bearing components can meet the intensity requirements. In the end, the final design results