MagnaChina-LayeredAuditSession-Chineseversion讲义.ppt

Date Author * Disclosure or duplication without consent is prohibited 分层审核过程 分层 审核的目的 Reduce the number of non-conformances to existing procedures and policies减少对现行程序和政策的不符合项 Increase the frequency at which various levels of management perform audits增加各管理层面的审核频率 Remove roadblocks to correcting unsatisfactory items去除障碍以纠正不满意项 Standardize types of items audited / checked by plant personnel标准类型项目的审核/检查由工厂人员执行. 什么是分层审核? Conducted by various levels of plant leadership由工厂各层级的领导团队执行 Typically conducted by first line personnel 典型上由第一线人员执行 An audit to assure non-conformances to the quality system are identified and corrected一个确保识别和纠正不符合质量体系的审核 Supporting personnel from various functions支持人员来自各个功能 Middle and upper plant management工厂管理中层和上层 Covers the entire manufacturing facility覆盖整个制造工厂 Departments部门 Shipping and Receiving出货和收货 ?Maintenance维修 ?Fabrication加工 ?Assembly装配 Areas区域 Shifts班次 如何实行分层审核 Review documentation检讨文件 Work instructions作业指导书 Standardized work标准化工作 Routings路径 Control plans控制计划 Standardized changeover instructions标准化切换指令 Observe department activities观察部门活动 Observe workplace organization观察工作场所组织安排 Document actual data / dates found during audit文件实际数据/审核期间发现的数据 Dates of incoming material (FIFO verification)来料数据(先进先出验证) Date and / or time of last Control Plan check数据和/或上次控制计划检查的时间 Interview manufacturing personnel和制造人员面谈 Do NOT adversely affect:勿被反过来影响: ?Safety安全 ?Quality质量 ?Production生产 分层审核检查表--沟通 Interview Operators员工检讨 Awareness of quality issues (formal and informal)质量问题的意识(正式和非正式) Knowledge of alarm limits警报极限的知识 Use of control plans控制计划的使用 Verify that quality alerts are posted确认质量警告发布 LAYERED AUDIT CHECKLIST AUDITOR:______________________ DEPT:_____________ DATE:________ LINE/MACHINE/CELL:____________ SHIFT:_______ Process Element Y N Comments Date Corrected Communication 　 　 　 　 Are employees awar