Best Practice Sharing on Production Procedures.pdf

Best Practice Sharing on Production Procedures Prepared by Joe Yip Content
I. Piece Goods Handling Processing - Warehouse / Fabric Inspection / In-House Fabric Test Control / Shade Band Control
II. Cutting - Prior To Cutting / While Cutting / After Cutting
III. Accessories / Trims / Sundries Storage
IV. Sewing Lines - Machine Maintenance Repair / Broken Needle Policy / Sewing Line (Systematic Procedure In Place
V. Finishing Packing Controls - Buttoning Section / Pressing Section / Packing
VI. Quality I. Piece Goods Handling Processing
Important process to manage on-time
garment delivery to customer ? Material First Quality ? Material On Time Delivery Warehouse Example of poor condition Warehouse (cont’d)
Fabric should be stored on racks or palettes with tidy arrangement;
Packed well without broken package;
Well maintain condition: – No direct sun light, dry, … etc.. Warehouse (cont’d)
Segregated by color/shade/customer
Identified clearly with Information pertaining to each style. Fabric inspection
3 days upon fabric arrival – Inspect 10% or more including every dye lot; – 100% when problem found;
Proper set up fabric inspection machine / using 4-point system;
Fabric inspection report – completed inspection result with conclusion action taken for problem detected; – Inspection reports and fabric swatches to be kept on the fabric inspection section; Approved fabric quality and color shade(s) Fabric inspection report with fabric swatches attached Fabric inspection (cont’d)
Visual library of fabric defects to be displayed near the fabric inspection area;
To use as guidance and continuous learning Fabric inspection (cont’d)
Separate quarantine area for rejected fabric
Only release the qualified fabric for production Quarantine area for rejected fabric In-house fabric testing control
An important manufacturing process to ensure quality of products;
A compulsory requirement for factory to verify fabric qu