毕业设计基于plc的铜芯电缆挤出机控制系统设计论文论文.doc

本科学生毕业设计 基于PLC的挤出机控制系统设计 The Graduation Design for Bachelors Degree Copper Core Cable Extrusion Machine Based on PLC Control System Design Candidate：Li HongTeng Specialty： Electrical Engineering and Automation Class：09-2 Supervisor：Associate Prof.Song Qichao Engineer Wang Yonglu Heilongjiang Institute of Technology 2013-06·Harbin  摘 要 通过在上海福尔欣线缆有限公司为期四个月的生产实习，深刻认识到挤出机对汽车线缆的质量和生产效率的重大影响。因此具有高质量、高效率的铜芯线缆挤出机控制系统是到关重要，所以本设计主要围绕以PLC为主的挤出机控制系统，并结合企业现有的挤出机控制系统实事，针对市场应用最多的单螺杆挤出机控制系统进行设计。 本电气控制系统设计整体主要分为挤出机温度控制、压力控制、线径控制和转速控制四个部分。1.CH402温控表实现主机机身温度检测、加热器工作和冷却电机的启停工作温度控制；2.通过单螺杆挤出后推力的测量DDM-3020测外径仪完成线径的检测和控制并与编码器实现主轴和牵引速度的检测；4.PLC控制挤出部分和牵引部分电机的变频调速。 整个控制系统设计主要是为了满足高质量、高效率的挤出要求。以PLC作为控制核心，通过检测器、传感器、继电器和接触器等为辅助来完成对挤出机的工艺温度和电机速度的集中控制；并与人机交互触摸屏，实现对电机速度和工艺参数的监控；从而提高挤出产品的质量和效率。 关键词：单螺杆；电缆；挤出机；PLC；触摸屏；变频器 ABSTRACT Being a internship of production practice in Shanghai Force Automotive Wire Cable Co., LTD,I realize deeply that extruder of automobile wires have a significant impact on the quality and production efficiency. So this design is centered around on PLC control system, and have a all-around discussion which combined the main part of feeding system, extruding system, transmission mechanism, heating or cooling system etc, the design aimed at using of the single screw extruder which the market use most frequently. The entirely electric control system design is mainly divided into four parts, the extruder temperature control, pressure control, wire control and speed control.1, CH402 temperature control table have capability to detecting host body temperature, heater temperature control and cooling motor start-stop work temperature control , 2, After the measurement of the single screw extruder resolve of pressure control;3, DDM - 3020 measuring diameter instrument complete detection of line diameter detection and control and encoder shaft and traction speed,4, PLC control frequency control of motor speed of extrusion parts and traction motor.