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InspectionandWeldingRepairsof
Inspection and Welding Repairs of Pressure Vessels
BY
S. V. GUPTE
B.E., D.M.E.
ASNT LEVEL III - RT,MT,PT,VT
PRESSURE VESSEL INSPECTOR (API 510), (CCOE)
PAINT AND COATING INSPECTOR (NACE – INDIA)
LEAD AUDITOR QMS
ABSTRACTS
Repairs are required for pressure vessels in order to restore its original /
intended operating condition, safe operation and to prolong trouble free service
life. The vessel condition deteriorate due to various factors mainly Mechanical
Problems, Process Related Problems and Corrosion Problems. Repairs are
required to be planned and carried out under the strict supervision and control
of a competent Inspector.
The paper briefs the various steps involved in:
? Decision making for the repairs depending on location and nature of defect
within the pressure vessel as per ASME as well as API 510 code.
? Welding procedure qualifications .
? Materials and Welding consumables to be used for procedure qualification .
? Requirements and limitations of controlled deposition welding as an
alternative to PWHT, or where Impact testing is a requirement .
? By using preheating methods where Impact testing is not a requirement .
? Method of “Temper bead techniques” .
? Method of “Half bead technique”.
? NDT that can be employed before, during and after welding .
? Necessity of PWHT and Hydrostatic tests .
? Repairs and precautions during overlay weld repairs.
? Methods and precautions to be taken during alterations and re-rating of
pressure vessels.
? Aspects of reporting and re-inspection .
The Paper aims to brief the interested audience involved in welding insp
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