LPA training material.ppt

Layered Process Audit (LPA) 逐层过程审核 (LPA) Element # 16 要素 #16; Layered Process Audit (LPA) 逐层过程审核 (LPA) Element # 16 要素 #16;Cost of Non-Conformances at Various Points;在各阶段发生的不符造成的成本;Supplier Interface – LPA is DC Mandatory Requirement供应商接口-逐层过程审核是戴克强制性要求;Supplier Interface – LPA is DC Mandatory Requirement供应商接口-逐层过程审核是戴克强制性要求;Objectives 目标;1. Layered Process Audit Plan 逐层过程审核计划;What Are Layered Process Audits? 什麽是逐层过程审核;What is a Layered Process Audit? 什么是逐层过程审核;SQAP;SQAP;SQAP;AGENDA 安排;There are three types of Layered Process Audits: 有三类逐层过程审核;How does an LPA Work? 逐层过程审核是如何工作的？;Who Performs Layered Process Audits? 谁执行逐层过程审核？; Improved process stability reduce variation 改进过程稳定性及减少变差 Prevents process errors and operator mistakes 预防过程错误和操作者错误 Improves and maintains discipline 改进和保持纪律 Initiates Continuous Improvement actions 引入持续改进行动 Lower Rework Repair 返工返修减少 Reduces scrap and eliminates waste 减少废品和消除浪费 Improves communication 改善沟通 Instills and improves standardization 灌输和改进标准化 Improves overall Quality and reduces costs 全面提高质量和降低成本 FTC in high 90% FTC 达到90% Initiates continuous improvement actions 启动持续改进行动 Early detection prevention 早期探测及预防;LPA Benefits 逐层过程审核的益处;LPA Success Story LPA 成功案例;Proven Successful Internally 内部经过成功验证 Expanding Collaboration to our Supply base 加强与我们供应商网络的合作 Not asking Suppliers to do something we are not 不让供应商做我们不做的事情 Low investment – significant quality return 低投资 – 获得显著的质量回报;SQAP;SQAP;SQAP;LPA Leadership Role LPA 领导角色;LPA Leadership Role LPA 领导角色;Supplier’s review Approval供应商的评审和批准;SQAP;SQAP;SQAP; Customer Complaints, Quality Alerts 客户抱怨，质量警告 First-Time Through data, Scrap Reports 首次交验合格率，废品报告 Key Characteristics and Process Capability: Cpk Gage RR 关键特性和过程能力：Cpk与量检具重复性再现性 PFMEA, Process Flow Diagram, Control Plan PFMEA，过程流程图，控制计划 Set-up Sheets, Work Instructions, Inspection Inst