基于残余应力和微观组织形貌的铝合金CMT焊接接头薄弱环节的.pdfVIP

Trans. Nonferrous Met. Soc. China 25(2015) 2701−2707 Prediction of vulnerable zones based on residual stress and microstructure in CMT welded aluminum alloy joint 1,2 1 2 1 1 Feng-yuan SHU , Ze TIAN , Yao-hui LÜ , Wen-xiong HE , Fei-yang LÜ , 2,3 1 2 Jian-jun LIN , Hong-yun ZHAO , Bin-shi XU 1. Shandong Provincial Key Laboratory of Special Welding Technology, School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209, China; 2. National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China; 3. Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai 200240, China Received 22 December 2013; accepted 28 May 2015 Abstract: Numerical simulation and experimental results were employed for the identification of the most vulnerable zones in three-pass cold-metal-transferring (CMT) welded joint. The residual stress distribution in the joint was predicted by finite element (FE) method, while the structural morphology of distinctive zones was obtained through metallographic experiments. The highest principal stress made the symmetric face of the joint most sensitive to tensile cracks under service conditions. Whereas, the boundaries between the weld seam and the base plates were sensitive to cracks because the equi