綠色地帶的Six Sigma DMAIC方法論.pptVIP

Failure Mode and Effects Analysis失敗模式與影響分析 Objectives(目的) Provide insight to the uses of FMEA (說明對FMEA運用的理解) To learn the steps in developing a Process FMEA (學習處理FMEA之流程) Create an FMEA(制作FMEA) Definition - FMEA (定義- FMEA) Primary objective(主要目的): Identify ways in which the process input variables (X’s) can fail and determine what effect that has on process outputs (Y’s)(辨別流程輸入會失敗之方法及決定流程輸出有什麼影響). A structured approach:(方法) Estimating the risk associated with specific causes (預估與具體原因聯系之危險性) How X fails and the impact on Y(X是怎麼失敗的, 及對Y有怎樣的影響) Prioritizing the actions that should be taken to reduce the risk ( 提前采取預防措施, 以降低危險) How to prevent X from failingI(怎樣防止X失敗) Inputs into the control plan(輸入控制計劃) Where do Risks Come From?(危險來自何處?) History(歷史) First used in the 1960s in the Aerospace industry during the Apollo missions(在1960s航天工業阿波羅事件中, 首次使用). In 1974 the Navy developed MIL-STD-1629 regarding the use of FMEA(在1974年, Navy開發了關于FMEA運用之MIL-STD-1629) In the late 1970s, automotive applications driven by liability costs (在1970s年代末, 因成本的需要自動應用出現了) Types of FMEA(FMEA形式) System - used to analyze systems and sub-systems in the early concept and design stages (系統-在早期的概念及設計中, 用于分析系統及分系統). Focuses on potential failure modes associated with the functions of a system caused by the design (注意與設計導致的系統功能有聯系的潛在失敗模式) Design - used to analyze product designs before they are released to production Focuses on product function (設計-在投入生產之前, 用于分析產品設計) Process - used to analyze potential failures in existing processes (流程-在現有的流程中, 用于分析潛在的失敗) Focuses on process inputs (注意流程輸入) Role of Process FMEA(失敗模式分析流程的作用) Key tool of process team to improve the process in a preemptive manner (before failures occur) 提前(在失敗之前)讓負責流程人員改善流程. Used to prioritize risk to ensure process improvement efforts are beneficial (internal and external) (用于提前了解危險性, 以確保改善流程能使雙方受益)(內外部) Used to document completion of projects (用于完成產品之文件) Should be a dynamic document, continually reviewed, amended, and updated (應該