syj机头孔加工专用机床设计_本科论文.docVIP

SYJ机头孔加工专用机床设计 总计：毕业论文： 97 页 表 格： 13 表 插 图： 41 幅 指导教师： xx 评 阅 人： 完成时间： 2016.5.15 摘 要 对于某些零件例如SYJ机头，通用机床不能加工，或者说不能更好地满足加工条件，这个时候就必须设计专用机床。本文设计的SYJ机头孔加工专用机床是一种专门用来加工SYJ零件的主轴孔、立轴孔的机床。本文首先对零件的主轴孔、立轴孔进行工艺分析，制定出工艺路线，再根据工艺路线对每个工序进行切削参数的选择、加工方法的选择，并最终计算出了每个加工工序所需要的加工时间，从而保证了生产效率。另外，考虑到专用机床主要用于大批量生产，所以本次设计并未采用传统的单一加工刀具，而是根据切削参数，设计采用钻扩孔复合刀具、铰孔复合刀具、粗镗复合刀具、半精镗精镗复合刀具，从而也保证了生产效率。对于传动系统电动机的选型，本文主要根据选择的切削参数反算需要的功率，进而可以得到电动机应该具备的最小功率，在根据机械设计手册选择出符合的电动机。本次设计也包括了立轴孔钻扩孔主轴箱设计、主轴孔镗孔主轴箱设计，并对主轴箱轴、主要轴承进行了校核。最后根据加工过程的主要参数，设计出机床的总体布局。 关键词：专用机床；主轴孔；立轴孔 ABSTRACT For some parts such as the SYJ head, general machine tools can not be processed, or said it couldnt be better to meet the processing conditions, this time must be special machine design. The SYJ head hole machining special purpose machine is a specialized for processing parts of the SYJ spindle hole, vertical hole machine. Firstly, the parts of the spindle hole, vertical hole process analysis, formulates the process route, again according to the technological route for each working procedure of cutting parameters selection, processing method, and finally calculates the each processing the required processing time, so as to ensure the production efficiency. In addition, taking into account the special machine tool is mainly used In mass production, so the design did not use the traditional single tool, but according to cutting parameters, the design adopts the composite drilling reaming tool, composite reaming tool, composite rough boring tool, semi fine boring fine composite boring cutter, thus ensuring the production efficiency. The selection of motor drive system, this paper mainly according to the choice of cutting parameters back calculation need power and get the minimum power motor should have, in accordance with the mechanical design manual, selected in line with the m