7stepsofQC20150917-副本合编.pptx

QUALITY CONTROL;QC7步法的基本工具7 steps of QC basic tools; QC TOOLS – 5G;Key Points and Concepts for Applying 5G Mindset应用5G的要点和主要概念; QC TOOLS – sketching草图;Goal of Sketching草图的目标:;When Can We Use Sketches?什么时候使用草图;Annotations Can Help To Communicate Information Visually 注释有助于形象的传递信息;Sketching – Phenomena草图-现象;Visual Communication视觉传达;MAHLE Test Process Flow流程图;Key Points and Concepts for Using Sketches使用草图的要点和主要概念;5W1H是一个描述问题、分析问题的工具5W1H is a tool to describe and analyze problem;;What;QC TOOLS - 4M1D;4M1D;Man人;Machine机;Material料;Method法;案例;转向节精度geometry for steering knuckle;QC TOOLS - 5WHYS;5WHYS分析工具有两个主要目的The tool has two main targets : 发现问题的 “根源”，解决问题，使缺陷率恢复到0。 Detect the “root cause” of a problem to fight it and set the defect to zero. 使员工学会运用结构化方法探索问???对策。 Train people to find answers to problems using a structured approach. ;现象（结果） Phenomena (result);5WHYs分析;案例Case;QC TOOLS - 5QFZD (Five Questions for Zero Defects);5QFZD (Five Questions for Zero Defects);Man Questions;Machine Questions;Material/8 Stages Questions;Method Questions;Design Questions;Evolution of Improvement to 5QFZD;What Quality Defect Did You Choose? Gap between?the body and logo ;;TARGET 100% qualified rate for logo assembly.;;Problem Definition ;Reduce the defect to 0:Gap Between?The Body And Logo ;No.;Initial Problem Description;P1;Potential Cause;;;C1.1;No suitable pressure tool identified in VSOP No accurate pressure time identified in VSOP ;;?#;The defect frequency;B/C Analysis;Indicate the Standards and Controls that were put in place to ensure the defect stays at Zero. ;Quality Defect Description:;PLAN;PLAN: Choose the Problem to Solve; Target 2016 2015 .12 2014;The noise is from the glasses box;PLAN: Understand Situation Set Targets;STEP2;The defect frequency;STEP3;Man;Potential Cause;Potential Cause;Man;;The noise is caused by the back plate contact with the body bezel;B;Preventive Countermeasure: Make the bumper stronger enough