离合器用铜基烧结摩擦片的研制.pdfVIP

学兔兔 第21卷第3期 粉 末 冶 金 工 业 Vo1．21 No．3 2011年 6月 P0WDER METALLURGY INDUSTRY Jun．2011 离合器用铜基烧结摩擦片的研制 王 飞。陈广志 (钢铁研究总院，北京 100081) 摘 要：采用放电等离子烧结工艺，以预合金化铜基合金粉末为基体材料，研制了一种芯板两 面都有摩擦层的离合器薄型铜基烧结摩擦片，获得了符合设计要求的摩擦系数，提高了摩擦层 的力矩稳定性；本研究样品的剪切强度平均值为74．7 MPa，是传统工艺的3倍，有效解决了现 有摩擦材料由于结合强度差，在使用过程中常常出现脱落现象的技术难题；采用38CrMoA1A 钢作为铜基烧结摩擦片的芯板，烧结硬度值可达39HRC以上，这与缩短烧结时间，芯板材料 含有Cr、Mo，从而使马氏体的分解速度减慢有密切关系。 关键词：离合器；摩擦片；铜基烧结；放电等离子烧结 中图分类号：TF125．9 文献标识码：A 文章编号：1006—6543(2011)03—0016—04 STUDY 0N COPPER BASED SINTERED FRICTIoN DISC F0R CLUTCH WANG fei。CHEN guang-zhi {Central Iron＆Steel Research Institute。Beijing 100081。China) Abstract：A kind of dics with friction layer which is based on copper prealloyed on both sides powders was developed by using sparking plasma sintering process to develop．It finds that the disc achieves a suitable friction coefficient and the torque stability of the friction lev— e1．The results indicate that the average sheaing strength of samples at 74．7 MPa is 3 times harder than the traditional process，which avoids friction material falling off due to its poor bonding strength．Using 38CrMoA1A steel as the core plate of the copper based friction disc can improve the sintering hardness at 3 9 HRC．This depends on reduction the sintering time and effect of Cr and Mo element which result in slowing decomposition of martensite． Key words：Clutch；Friction Disc；Copper Based Sintering；Sparlcing Plasma Sintering 摩擦材料是机器、机械传动和制动系统中最重