劳斯莱斯精益案例.pptVIP

Exercise: ABC Forging (Sample Data) Brainstorm Future State 2-yr forecast Sub- Tier 8-Week Order to Deliver Volume Mix Delivery Quality Response 2-yr forecast 60-Day Schedule = 1750/yr 5/5/5/1.5/1 = 75% = 15k cppm = 5 days Production Control SAP Rolls- Royce Release Material Daily Priority Lists Release Weekly 200 mi Weekly 4 weeks 20% ↓ 5% Rework 2 weeks Saw C/T=15 m C/O= 20 m Batch= 40 Forge C/T=7 m C/O=1.5 h Heat=2 h 150 mi Heat Treat C/T = 9 h Cool= 8 h Insp C/T=3 m 150 mi Mach ine C/T = 3 h C/O = 2 h Insp C/T = 1.5 h Pack C/T= 5 m 0:15 5 Days 2