复合变形路径下的板材冲压成形极限应变(Ⅱ)——冲压成形极限应变的计算与试验.pdfVIP

第 45 卷第 1 期 Vo 1.45 NO.l 机械工程学报 2009 年 1 月 JOURNAL OF MECHANICAL ENGINEERING Jan. 2009 DOI: 10.3901/JME.2009.0 1.124 复合变形路径下的板材冲压成形极限应变(11) 一一冲压成形极限应变的计算与试验 曹宏深 (郑州大学材料科学与工程学院 郑州 450052) 摘要在z 第I 部分提出任意复杂变形路程均可简化为域性复合资形路径、板材的冲压成形能力亦即板材允许的极限厚度应 变，以及板材在线性集合变形路径下的冲服成形能力取决于其最终变形路校的应变比俑等二三个简化假设，依据i志强假 设在结性复合变形路径以及应变主铀发生转动的条件下，推导出计算板材冲压成形极限应变的公式。根据这些假设和公式， 首先计算出板材在初始变形分别为单向拉伸、平固应变和等现拉应变的二重线性复合变形路佳作用下且应变主轴发生转动时 的成形极限阁(Fonning Iimit diagr:棚， FLD)，然后通过一定的试验来验证和时论地些计算结果。试验和讨论表明，根据这些 假设和公式计算班取的 FLD，与本文试验结果和某些文献报道的试验结果具有吻合性。此外，以往的研究大多从理性力学 或理性物理方酣解释了变形路程改变对FLD 的影响，跚地里则根据码等值曲线阁，从翻性几何方面对变形路役改变FLD 圈 形状~的现象做出了描瑜， 提键词:板材成形极眼镜性复合变形路径成形极限试验 中阁分古拉号: TG386 丁G1l5 Limit Strains of Sheet Metal Forming under Broken帽line Strain Paths (n) 一…-Calculating aod Testing 00 the Limit Strains for Sheet Metal Forming CAO Hongshen (School of Materials Science and Engineering ,Zhengzhou University ,Zhengzhou 450052) Abstract: In part (1) ofthis paper published ,three assumptions for sheet metal fonning are proposed, i.e. any complex straín path can be simplifiedωthe broken-line strain paths combined with a number of línear straín paths; the Iimit thickness strain is al80 the sheet metal formability; the formability of sheet metal under the broken-line straín path depends on the 伽al8阳ín ratio in forming proc附， and on the basis of these assumptíons, the theoretical formulas for calculating limit strains in sheet metal forming are deduced under the broken-line strain path with strain principle axes tuming during alternating from the prior linear 附ain path to the subsequent one. The forming Iimit diagrams (FLDs) are firstly calculated by means of these assumptions and formulas in sheet metal f