TPM讲义持续改进CI支柱 Continuous Improvement CI.ppt

2 2 INFORM : TPM is supported by 8 pillars. Each pillars provides a proven methodology for achieving the results that we want. Each pillar represents a system of activities that work simultaneously to achieve the main goals of ultimate equipment and human resource utilisation. READ READ ALL 16 MAJOR LOSSES 2 Step 5 of CI Approach Clarification Of Phenomenon / Problem – cont 问题/现象的描述 Perform Equipment/ Process Flow Validation实施设备/工艺流程验证: a) 对于第4步中的每一道设备/工艺流程，验证来自事后剖析和缺陷地 图的证据 Validate evidence from post mortem and defect mapping against each equipment/ process flow in Step 4 (correlate defect modes to processes) b) 在栏目3中输入结果 Enter result in Column 3 of which OK = Not problem from this Equipment/ Process Step or Flow NG = Not Good, Problematic Area, To identify differences P = Potential, To include as item for further validation in Step 6 缩小问题的范围 Zoom in on problematic step/ flow Flow Validation Results Manual Lead does not touch OK Index in any part of the indexer Trim Unit is pushed off the NG Form floater after trim Etc…. 1 2 3 4 5 理解设备/工艺的运行功能和原理 Understand operating functions and principles of the equipment / process - 进行设备/工艺的一步一步功能排序的图 perform step-by-step functional sequencing mapping of the equipment / process -进行设备、工艺的详细流程地图 perform detailed process mapping of the equipment / process 1 Step 6 of CI Approach Root Cause Analysis 根本原因的分析 2 3 4 5 6 Press Index button Send signal to CPU Energizes Z-motor Motor turns clockwise Turns belt clockwise Turns lead screw c.w Slider assy moves up EXAMPLE 在分配器A的运送系统中的流程地图 PROCESS MAPPING OF FEEDSYSTEM AT DISPENSER A (SMB) S1 S2 SD S3 M1 C1 C2 D1 MAGAZINE LEGEND : S1, S2, S3 : LEAD FRAME PRESENCE SENSOR框架现场传感器 SD : LEAD FRAME INDEXING SENSOR FOR SOLDER DISPENSE POSITION用于焊接位置的框架步进传感器