焊接残余应力与变形对内高压成型管塑性变形行为的影响.pdfVIP

哈尔滨工业大学工学硕士学术论文 Abstract Tailor-welded tube has been widely used in the field of hydroforming technique, for such advantages as maintaining the structural integrity, optimizing distribution of materials, reducing weight and improving quality. However, current studies on hydroforming of tailor-welded tube are mainly focusing on distribution of wall thickness after forming process, regular pattern of welding line and applications of tailor-welded tube. There is no systematic analysis on the influence of residual stress and deformation around the welding line, which is critical to tailor-welded tube hydroforming process. These factors impede the development of hydroforming possesses of tailor-welded tube seriously. Welding residual stress, deformation and angular distortion were firstly studied by finite element simulation, the hydroforming processes of normal and tailor-welded tube were simulated relatively. Then, the influence of each factor was given to conduct tailor-welded hydroforming theoretically. Using 304 stainless steel plate to measure actual temperature contrasting with the simulation results, accurate convection heat transfer coefficients of stainless steel and air were determined, my which the veracity of simulation can be ensured. Mechanical properties of the heat affected zone (HAZ) were obtained by thermal simulation method. Mechanical properties of the welding line were studies using plate welding and tensile test. All these experiemental resules can make sure that the finite element simulation can be conducted successfully. Finite element code Marc was used to model the normal hydroforming process, evoluti