镗孔工艺-Boring process - SECO.pptx

Boring with boring Heads;Boring is an operation used to increase the diameter of a hole. Boring achieves three things: Size: boring brings the hole to the proper size and surface finish. A drill or reamer can only be used if the required size is “standard”. A boring tool can work to any diameter. Straightness: boring will straighten the original hole. A drill may deflect from centre and cut at a slight angle. Pre-drilled holes are almost never completely straight. A boring tool feeding in one axis being along the centre line of the hole will correct this error. Concentricity: boring will produce a concentric hole within the limits of the accuracy of the chuck or holding device. ; Boring can be achieved using two main methods: Workpiece rotating and tool static = turning on a lathe Workpiece static and tool rotating = boring on a machining centre With a drill With a boring head With a milling cutter (circular interpolation) With a reamer;Boring = Starting from a ‘pre-hole’; achieving a ‘controlled’ cylindrical hole The pre-hole (through, blind or interrupted) May be too small boring increases hole diameter May have inconsistent shape or position Boring achieves a hole with controlled diameter, geometry (cylindricity, circularity), position and surface finish 3 main boring types: Rough boring = high chip removal Semi-finishing boring = prepare best conditions for fine boring Fine boring = very precise final bore (diameter, geometry, position, surface finish);;;Boring Heads : Roughing;The boring operation With rough boring heads it is possible to make a roughing and a pre-finishing boring operation. The objective is to machine the dimensional and geometrical tolerances stipulated for the work piece. Boring heads are adjustable. It possible to bore many different diameters with the same boring head.;;; Why use a modular system ? Flexibility - Allows common tools to be used in different machine tool spindles Reduces tool inventory More effective tool handling, storage