Vibration Monitoring and Inter-Electrode Gap ... - 汉斯出版社.PDF

Mechanical Engineering and Technology 机械工程与技术, 2015, 4(4), 231‐238  Published Online December 2015 in Hans. /journal/met  /10.12677/met.2015.44026    Vibration Monitoring and Inter‐Electrode Gap Controlling of Synchronizing Ultrasonic Compound Electric Machining Zhengquan Deng, Fang Wang, Yongwei Zhu College of Mechanical Engineering, Yangzhou University, Yangzhou Jiangsu      nd th th Received: Nov. 22 , 2015; accepted: Dec. 4 , 2015; published: Dec. 11 , 2015  Copyright © 2015 by authors and Hans Publishers Inc.  This work is licensed under the Creative Commons Attribution International License (CC BY).  /licenses/by/4.0/    Abstract Ultrasonic vibration amplitude on‐line measurement and inter‐electrode gap on‐line controlling are the key issues of synchronizing ultrasonic compound electric machining. The vibration ampli‐ tude of end face of the tool head is measured by selecting high‐speed laser displacement sensors, and then these date are transferred to computer by data acquisition card; based on LabVIEW de‐ velopment monitoring and controlling program, it can adjust tolerance comparator set point of laser displacement sensors on‐line by RS232C, and then change the inter‐electrode gap. Using the optimized ultrasonic compound electric machining system, selecting the reasonable processing parameters, the processing tests are conducted with cemented carbide. The results show that the ultrasound technology and compound electronic processing technology have technical advantages in machining hard and brittle difficult materials. Keywords Ultrasonic