焊接工单面破口.docVIP

WELDING PROCEDURE SPECIFICATION 试件编号：(Test piece): (See destructive tests report) 材料和设备(Material and Equipment) 2.1 试件材料 (base material) No.: NT0531 材质 Material 等级 grade 厚度 thickness 制造厂 Manufacturer 船用钢板 High tensile Steel plate DH36 22mm Angang New Steel Company Limited 证书附后(Certification Attached) 2.2 焊接材料(welding material) 种类 type 等级 classification 牌号 Mark 规格(mm) size 生产厂 manufacturer 焊条 electrode 3YH10 J507 ∮3.2 Nanjing kuangtai Welding Co.Ltd 焊条 electrode 3YH10 J507 ∮4.0 Nanjing kuangtai Welding Co.Ltd 证书附后(Certification Attached) 2.3 焊条处理(electrode treatment) 焊前烘焙 baking before welding 使用过程 process 温度(℃) Temperature 时间(分钟) time(min) 保温筒存放(℃) Attemperator 300-350 60-90 100 2.4 焊接设备(welding equipment) 名称 Name of equipment 型号 type 生产厂 manufacturer 交直流焊机 ZX3-400 ZX3-400 南通三九焊接设备有限公司 Nantong welding equipment Co.Ltd 3. 焊前准备(Preparation for welding) 3.1试板装配尺寸图(Dimension) 3.2 焊道布置图(Weld pass) 4. 焊接 4.1 焊接工艺特征(Welding procedure character) 焊接方法 Welding process SMAW 焊道分布 pass arrangement 14passes 焊接位置 Welding Position 立焊 Vertical weld 预热温度 preheat temp. 常温 ambient temperature 电流种类 Current Type DC 焊后热处理 post-heat treatment 空气中自然冷却 cool naturally 电源极性 Polarity 直流反接 DCRP 层间温度 interpass temperature 150℃ 4.2 焊接规范(Welding rule) 焊道层次 Passes No. 焊接方法 Welding process 焊材 Electrode material 规格 size 电流 Current (A) 电压 Voltage (V) 焊速 Speed (mm/min) 1 SMAW J507 ∮3.2 130-150 24-28 40 2 SMAW J507 ∮3.2 130-150 24-28 50-60 3-14 SMAW J507 ∮4.0 140-160 26-28 50-60 PROCEDURE QUALIFICATION TEST RECORD(PQR) Qualification standard: ABS Rule Manufacture’s name: COSCO NANTONG SHIPYARD CO.LTD 试验日期、地点、操作者(Testing date, place and operator) No: NT0531-1 试验方法 Test process 时间 Date 地点 Place 操作者(operator) 姓名 name 发证机关 prove at 级别、证号 Grade No. 试件焊接 Welded 2005/08/16 船体车间 Hull workshop 耿军 Geng jun ABS 3．试件母材 (base material specification) 材质(Material) 等级(Grade) 厚度(thickness) High tensile steel plate DH36 22mm 4．焊接材料 (Filler metal specification) Type classificati