基于Hrtz接触理论的涂层界面应力分析.docVIP

基于Hertz接触理论的涂层界面应力分析 楼小玲1，柴国钟1，鲍雨梅1，郝伟娜1，蒋明安2 1浙江工业大学 机械制造及自动化教育部重点实验室，浙江 杭州310032 2台州职业技术学院，浙江 台州 317000 摘 要：应用大型有限元分析软件ANSYS 8.1，对接触载荷条件下涂层材料的应力场进行了数值模拟。通过比较有限元解与经典Hertz解析解验证了有限元模型的可信度；分析了不同涂层厚度、不同涂层/基体弹性模量比情况下，接触应力分布情况及接触宽度随着载荷的变化情况。数值模拟结果表明：涂层/基体界面剪应力峰值出现在略偏离界面中心位置；涂层/基体界面正应力峰值出现在界面中心位置；涂层/基体的弹性模量比在1-2.5之间取值时，对涂层/基体结合效果较为有利；涂层过薄容易导致界面剪应力过大，致使材料失效。模拟结果能够为涂层材料的力学研究及设计提供参考。 关键词：涂层；Hertz接触；应力分析 中图分类号：O343.3 文献标志码：A 文章编号：1006-4303（2006） Analysis of Interfacial Stress on Coatings Based upon Hertz Contact Theory LOU Xiao-ling1, CHAI Guo-zhong1, BAO Yu-mei1, HAO Wei-na1，JIANG Ming-an2 (1The?MOE?Key?Laboratory?of?Mechanical?Manufacture?and?Automation,?Zhejiang?University?of?Technology，Hangzhou 310032, China 2Taizhou Vocational Technical College, Taizhou 31700 Abstract: Finite element package ANSYS is applied to simulate the stress of coating material with contact loaded. The results of finite element method (FEM) and the solutions of classical Hertz analytical method are compared to prove the accuracy of FEM model. The variations of contact stress and contact width with contact load, under different coating thickness and different Young’s modulus are analyzed. The peak value of interface shear stress on coating/ substrate occurs near the central position, and that of the stress of coating/ substrate occurs exactly at the shape center. When the ratio of coating/ substrate Young’s modulus is between 1 and 2.5, the effects of coating/ substrate combination is perfect. The less thickness of the coating may result in the higher interface shear stress and destroy the material. Results of this work are helpful for mechanical research and design of coating material. Key words: coating；Hertz contact；stress analysis 0 引 言 随着高新技术的不断发展，对材料性能的要求愈来愈高。先进涂层材料由于其能把金属材料的特点和涂层材料的特点有机地结合起来，具有金属的强度和韧性和涂层耐高温、耐腐蚀等优点[1-2]，近年来在工程技术领域受到了广泛的重视和应用。 对于涂层材料的接触问题，在理论上得到精确解有很大困难，但随着计算机性能的不断发展，数值方法成为求解的主要途径。涂层/基体的结合强度是考察涂层性能的重要指标，而对应力分布及接触宽度情况的分析研究对考察涂层/基体的结合强度有重要