BYDFPC工艺流程.pdf

比亚迪 FPC 工艺流程 生产设备 竞争优势 2004 年8 月 FPC 工艺流程1－NC 钻孔 FPC process 1 –NC drilling ·原理：在双面柔性覆铜箔上用NC 钻机钻导通孔。 ·Principle：Drill through-hole on two-sided flexible Copper foil ·设备: 数控钻床。NC 钻孔采用的是日立HITACHI 的钻孔， 共2 台，每台的月产量约1 万平方米，最小钻径0.15mm。常 用孔径：0.15mm ，0.3mm，2mm ，3mm 等等。上垫板厚度 0.8mm，下垫板厚度1.5mm，之间通常夹4/8 张基材。 ·Equipment: NC drilling machine . There are 2 HITACHI drilling machines, which are produced in Japan, and each makes 10,000m²/month. The minimum diameter 0.15mm. The usual diameter is 0.15mm, 0.3mm, 2mm, 3mm etc. the upper board is 0.8mm, and the lower is 1.5mm, and there are usually 4 or 8 pieces of FCCL between them. ·优势：最小钻径0.15mm，目前是FPC 工业能够达到的最高 钻孔水平，而且钻孔精度高，位置准确 ·Superiority：NC drilling, can make diameter 0.15mm, diameter 0.15mm is top level in FPC industry. Besides, attain high drilling precision and position nicety. FPC 工艺流程2 – 孔黑化 FPC Process 2 – Black Hole ·原理：在已经钻好的导通孔内涂布导电的碳粒子，使 FCCL 导通。具体流程是先以整孔剂（药液）使孔壁带正电 荷，经黑孔使带负电微粒的碳粉附着于表面，再以微 蚀将铜面上的碳粉剥离，仅留孔壁绝缘位置上的碳粉。 ·Principle：Conductive carbon particles coated on the surface of through holes, make FCCL conduct. Specific flow：At first, use the liquid medicine to let the face of the hole have positive charge, then Black hole, to let the carbon power with negative electric charge attach to the surface of the hole, next is tiny etch process, peel off the carbon on the copper. ·设备: BLACKHOLE 流水线 ·Equipment: Black Hole machine. ·优势：德国黑孔线，目前是世界上一流的。其传动平稳，保护 系统（过载、超温保护）好.同时使用的是最好的麦得 美药水.镀铜具有高密度，高导通性以及低阻抗。 ·Superiority：Black Hole machine is top-ranking in the w