PY160平地机前桥倾歪拉杆断裂掉效的剖析及改良(国外英语资料).doc

PY160平地机前桥倾斜拉杆断裂失效的分析及改进 Analysis and improvement of fracture failure of inclined tie bar of front axle of PY160 grader 11-25 Tilt mechanism of front axle To tilt in special conditions of front axle, hydraulic circuit can handle operation on the tilt of the hydraulic cylinder, the piston rod of the hydraulic cylinder and the tilt rod telescopic and thereby to realize synchronous tilt to the left or right of the front axle through a connecting pin shaft, the maximum tilt angle depends mainly on the retaining block is arranged on the left and right sides of the bridge guarantee. When the steering knuckle bearing due to incline to the collision block, then tilt the hydraulic cylinder pressure, when the pressure increases to the relief valve in the system setting value (16MPa), then the overflow valve is opened, the unloading system, so as to ensure the safe operation of the system. Inspection and analysis of the fracture of inclined tie rod During the assembly and commissioning of the whole machine, the fracture of the inclined tie rod occurred many times during the test of the maximum tilt angle of the front axle. The fracture position is the weld seam shown in figure I, and the front wheel is tilted to the right, i.e., when the piston rod of the hydraulic cylinder is stretched out. But the pressure gauge shows that the system pressure is within the normal working range, so the possibility of hydraulic system failure is eliminated. The following problems were found in the inspection: (L) the phenomenon of meat bite seldom occurs at the seam fracture, mainly because the welding quality of the weld is not high. Due to the use of manual arc welding, welding seam height is inconsistent, high and low values vary greatly. At the same time, the groove at the end of the casing is very small, so that the weld is only attached to the outer wall of the casing and the surface of the pull rod seat, resulting in a great reduction in the load carrying capacity of the weld. (2) tube