双重正间隙冲裁构想与试验研究.pdfVIP

第 15卷 第6期 材 料 科 学 与 工 艺 V01．15 No．6 2 0 0 7年12月 MATERIALS SCIENCE TECHNOLOGY Dec．，2007 双重正间隙冲裁构想与试验研究 卢险峰，胡志鹏，李湖峰，戴源德 (南昌大学机电工程学院，江西南昌330031，E-mail：lxfncu@163．com) 摘 要：为提高普通冲裁件断面中剪切面高度，在总结现有各种冲压分离工艺方法的基础上，提出了一种新 的厚板冲裁构想，其模具结构设计为：阶梯型冲头或阶梯形凹模，且为双重正间隙．制作了原理性试验模，用 材料厚度为4 m／／l和6／11／／1的纯铝板和黄铜板，分别在两台压力机上进行了冲裁试验，并与普通冲裁作比较 验证．获得了冲裁件断面之剪切面高度由普通冲裁为料厚的1／3以下，提高到1／2以上的效果．并评价了该 工艺及模具在生产实际中的可行性与经济性． 关键词：冲裁；阶梯形冲头；阶梯形凹模；双重正间隙；剪切面高度 中图分类号： rG386；TG385．2文献标识码：A 文章编号：1005—0299(2007)06一O809一o3 Assumption and experiment on dual positive clearance blanking LU Xian-feng，HU Zhi-peng，LI Hu-feng，DAI Yuan-de (School of MechanicalElectrical Engineering，Nanchang University，Nanchang 330029，China，E-mail：lxfncu@163．com) Abstract：Aiming at increasing the burnish length of blanked workpiece，a new assumption on dual positive clearance blanking for thick plate is proposed，based on summing up various existing shearing processes of blanking．And the die and tool are designed with stepped punch or stepped die and with dual positive clear- ance．Then the die and tool for principle experiment were manufactured．The blanking experiments of alumi- Bum plates and brass plates with 4 mm thickness and山ose with 6 mm thickness were carried out respectively on two pressure machines，and were compared with general blanking．The result shows that the burnish length of blanked workpiece increases from 1／3 of the material thickness to mole than half of it．Furthermore，and the feasibility and economical efficiency about this new technology and the die in stamping production are evalua- ted． Key words：blanking；stepped punch；stepped die；dual positive clearance；burnish length 冲裁是指通过一对工具(通常叫模具)的工 裁件获得较高的剪切面，当某些零件对剪切面有 作零件——冲头与凹模，利用冲压设备加压于其 超过普通冲裁所能达到的高度要求时，普通冲裁 间的被冲材料，使之在一定