炉内加药系统调试方案.docVIP

BALCO EXPANSION PROJECT -1200 MW THERMAL POWER PLANT Commissioning procedure PROCEDURE FOR CHEMICALS DOSING SYSTEM 炉内加药系统调试方案  Complied by 编写： Revised by 审核： Approved by 批准： 目 录 CONTENTS 调试范围The scope of commissioning 调试前应具备的条件precondition 水压试验Hydraulic Test 运行试验Operation test 计量泵调整试验Adjustment test of metering pumps 电气控制试验Electric control test 附录 Appendix 1.调试范围The scope of commissioning 炉内加药系统：给水、凝结水、炉水的加药系统。 The scope of chemicals dosing system：Dosing system for feed water ,condensate water and boiler water Precondition 2.1加药系统安装完毕，加药管线连接正确。检查各溶药箱、计量箱、阀门、管路是否清理干净。 The erection of the chemical dosing system equipment should be completed. The tanks and pipe should be flushed cleaned. 2.2加药系统所有电气﹑热工接线均正确； IC and electrical works should be finished. 所有电机的绝缘必须合格。 The insulation tests of all motors are qualified 2.3转动搅拌泵及加药泵，各泵的转向正确。通过试运，计量泵能正常上水 All pumps should be tested and be qualified. 2.4所加药品能保证充足供应且质量合格。 The chemical should be enough and qualified. 2.5配药用的除盐水能充足供应。The DM water should be supplied for chemical dissolving. 3.水压试验Hydraulic Test 3.1对所有溶药箱做灌水试验Hydrostatic test for all the solution tanks and dissolving tanks 给药箱上满水，检查外表面、焊缝和连接件，应没有水渗出。 Fill the tanks and with DM water, and then make the outside surface dry. Check the outside surface, welding seams and connections. 3.2氨、联氨、磷酸盐及十八胺加药泵出口管道的水压试验 Hydraulic test for outlet pipeline of ammonia, hydrazine, phosphate and stearamine Pumps. 3.2.1将计量泵行程调至最小，打开计量泵的进出口门，关闭至机组的加药总门，启动泵，微调调整行程，使给水加氨和加联氨泵出口管道的压力保持在2.0Mpa（凝结水加胺及加联氨泵保持4.0 MPa），将泵停运，维持系统压力半小时，检查外表面、焊缝和连接件，应没有水渗出，观察压力的下降情况。 Keep the water pressure inside the pipeline at 2.0Mpa for feedwater dosing pump and 4.0Mpa for condensate water dosing pump and for half an hour. Check the outside surface, welding seams and connections. 3.2.2将计量泵行程调至最小，打开计量泵的进出口门，关闭至机组的加药总门，启动磷酸盐泵泵，微调磷酸盐泵的行程，使磷酸盐泵泵出口管道的压力保持在25Mpa ，将泵停运，维持系统压力半小时，检查外表面、焊缝和连接件，应没有水渗出，观察压力的下降情况。 Hydraulic test for outlet pipeline of phosphate pumps Remain the water pressure insi