用超声波检测薄壁缸套结构缸体的缸筒壁厚.pdfVIP

杨钧强1，叶子明2 (1．一汽解放汽车公司无锡柴油机厂，江苏 无锡 214026；2．松林汽车零部件有限公司，江苏 泰兴 225400) 摘要：根据超声波测试原理和缸体特点，选用探头型号为7P4,6，频率为7 MHz的TF130型便携式超声波测厚仪，对干 式缸套或薄壁缸套结构的发动机缸筒壁厚尺寸进行检测试验；试验结果：HT250材料的缸体缸筒在壁厚小于8 mm、碳 当量在3．82％～4．01％范围内波动时，可获得较高测试精度；而当壁厚大于8 mm时，检测精度较差。三年的稳定生产应用 表明，便携式超声波测厚仪检测方法简便、效率较高。 关键词：薄壁缸套；缸筒壁厚；测厚仪 中图分类号：TB553 文献标识码：B 文章编号：1003—8345(2007)05—0075—05 Using Ultrasonic Thickness to Check Cylinder Holes Thickness of Blocks with Thin Wall or Dry Cylinder Lines YANG Jun—qiang，YE Zi—ruing f1．Wuxi Diesel Engine Works，Jiefang Automobile Co．Ltd．，FAW，Wuxi 214026，China；2．Songlin Automobile Parts Co． Ltd．，Taixing 225400，China) Abstract：According to the ultrasonic test principle and characteristics of the cylinder block，7P 6 type probe and Trl 30 type portable ultrasonic thickness tester with frequency of 7 MHz was adopted to conduct investigation on wall thickness measurement of cylinder holes of engine blocks with thin wall or dry cylinder lines．The result showed that for those cylinder holes with wall thickness less than 8 mm and produced with HT250 grade gray iron，and carbon equivalent of 3．82％~4．01％， the test accuracy was relatively high．When the wall thickness was more than 8 mm，the test accuracy was relatively lower． Having been used in production for 3 years with stable results proved that the portable ultrasonic thickness tester has advantages of easy operation and high efficiency． Key words：thin section cylinder liner；thickness of cylinder hole；thickness tester 具有干式缸套(或薄壁缸套)结构的发动机 厚大批量检测，尚未见到有效的快速简便的方 缸筒壁厚尺寸直接影响到缸体的刚度和发动机 法。目前大部分工厂是靠实物解剖进行检测的。 工作时燃气热量的传输，因而影响到柴油机的工 笔者采用便携式超声波测厚仪，对发动机缸体缸 作质量。 筒壁厚进行检测试验，建立了缸体缸筒壁厚的检 发动机缸体缸筒壁厚的尺寸精度取决于铸 测方法，并应用于4102缸体大批量生产的在线 造和加工工艺。缸筒的壁厚由铸造时的轴箱坭芯 检测。 和水套坭芯组合而定。水套坭芯壁薄复杂，制作