间隙对不等厚板激光拼焊焊缝质量的影响及其补偿方法研究.PDF

1, 2, 3 1 1 1 陈 东 赵明扬 朱天旭 朱思俊 1. 中国科学院沈阳自动化研究所, 沈阳, 110016 2. 中国科学院研究生院, 北京, 100049 3. 辽宁科技大学, 鞍 , 114044 : 焊缝凹陷是激光拼焊板的常见缺陷之一, 严重影响焊缝强度, 间隙是产生焊缝凹陷的主要原 因基于理论分析和工艺试验, 研究了间隙的产生原因和对焊缝质量的影响, 分析了间隙与工艺参数等 因素的关系研究结果表明: 在不等厚板激光拼焊中, 允许间隙的大小主要与偏移量板厚组合焊缝宽 度以及薄板最小熔宽有关, 薄板最小熔宽主要与钢板的材料有关可以采用正偏移量对间隙进行补偿 该研究通过建立最大允许间隙和偏移量的计算公式, 给出了间隙的偏移量补偿方法, 从而提高了激光拼 焊对间隙的适应能力该结果可为优化工艺参数提供理论指导 : ; ; ; : T G456. 7; T G439. 4 : 1004 132X( 2011) 12 1489 05 ResearchonEffects of GaponWeld Qualityof Unequal- thickness Blanks TailoredLaserWeldingandItsCompensation ethod 1, 2, 3 1 1 1 Chen Dong Zhao Ming ang Zhu T ianxu Zhu Sijun 1. Shen ang Institute of Automation of the Chinese Academ of Sciences, Shen ang , 110016 2. Graduate School of the Chinese Academ of Sciences, Beijing , 100049 3. Liaoning U niversit of Science and Technolog , Anshan, Liaoning , 114044 Abstract: Sunken w eld is one of the common defects of tailor w elded blanks, w hich seriousl affects the strength of w eld, and gap is the main reason for sunken w eld. The effects of gap on w eld qualit and reasons for gap w ere studied, and the relationship betw een gap and process parameters w as discussed based on theoretical anal ses and experiments. The results show that gap r elates to offset, blank thickness, w eld w idth and the minimum melting w idth of thinner blanks. The minimum melting w idth of thinner blanks w as related to the mater ials of blanks. Positive offset can compensate the harmful effects of gap. The models for the maximum gap and offset toler ance w ere proposed, and a compensation method w as also given, thus the adaptabilit of the gap w as enhanced. The results can provide theoretical guidance for the optimizat