复合滤棒成型机组微波检测剔除系统的设计应用-烟草科技.PDF

烟草科技/ Tobacco Science Technology 设备与仪器/ Equipment Apparatus 2012 年第8 期 （总第301 期） 复合滤棒成型机组微波检测剔除系统的设计应用 赵宝生 许昌烟草机械有限责任公司，河南省许昌市工农路南段 461000 摘要：现有的复合滤棒成型机组光电检测系统当复合滤棒材料信号差异不明显时，无法有效保证复合滤 棒的质量指标，为此，采用微波检测原理设计了复合滤棒微波检测剔除系统。该检测系统由微波信号发 生器、谐振腔、探针耦合器、微波信号检测器、数字信号处理器等组成，通过微波检测复合滤棒段的密度， 区分不同复合段的材料，从而判断复合滤棒段的缝隙和对称度是否符合设计要求。应用效果表明，该系 统实现了复合滤棒组合缝隙及对称度偏差的在线检测，解决了光电检测系统因复合滤棒材料信号、颜色 差别不显著引起的检测误差较大问题。对称度＞1 mm ，缝隙＞0.3 mm 的复合滤棒均能准确剔除，剔除误 差范围在0.03% 以内，较好地满足了复合滤棒的质量检测要求。 关键词：复合滤棒；组合缝隙；对称度偏差；微波；检测系统 中图分类号：TS457 文献标识码：B 文章编号：1002-0861 （2012）08-0015-04 Design and Application of Microwave Detection Rejection System in Filter Combiner ZHAO Baosheng Xuchang Tobacco Machinery Co. ，Ltd. ，Xuchang 461000 ，Henan ，China Abstract ：The existing photoelectric detection system in filter combiner is insensitive to minor filter material signals，the filter rod quality cannot be effectively guaranteed. Therefore ，a microwave detection rejection system was designed，which was composed mainly of microwave signal generator ，resonant cavity ，probe coupler ，microwave signal detector ，digital signal processor. By detecting the density of combined filter rod ，the material in each filter segment was identified from which to determine whether the filter segments were rightly spaced and symmetrically positioned. The results of application showed that the system realized the online detection of the deviations of filter segment clearance and symmetry in combined filter rod. The combined filter rod with defects of symmetry ＞ 1 mm or clearance ＞0.3 mm would be accurately rejected ，and the rejection error was controlled within 0.03%. Keywords ：Combined filter rod ；Combined clearance ；Deviation of symmetry ；Microwave ；Detection system 随着中式卷烟工艺和技术研究的进一步深入，具有 生产的机组采用光电检测系统对缝隙和对称度进行检 减害降焦、增香补香和突出产品差异化功能等特征的 测，但只能检测棒体材料、颜色差异较大的复合滤棒， 复合滤棒，已逐渐成为各滤棒材料企业研究的重点之 当棒体材料、颜色相