等速万向节星形套闭塞式精锻成形工艺研究 - 精密成形工程.pdfVIP

第6卷摇 第5期 摇 摇 摇 摇 摇 摇 精 密 成 形 工 程 摇 摇 2014年09月 JOURNAL OF NETSHAPE FORMING ENGINEERING 摇摇 119 等速万向节星形套闭塞式精锻成形工艺研究 宋群超,薛克敏,王久林,李萍 (合肥工业大学 材料科学与工程学院,合肥230009) 摘要: 目的摇 研究等速万向节星形套的精密成形方法,提高其材料利用率。 方法摇 基于对冷态闭 塞式精锻工艺的理论研究,根据星形套的零件结构,选择确定了其工艺流程,并利用有限元分析软 件对其进行了一次性冷精锻成形的数值模拟。 结果摇 通过有限元分析,得到了成形过程中的应力 应变分布、材料流动趋势及载荷变化情况等。 结论摇 根据工艺分析及模拟结果,进行了相关试验, 并得到了满足尺寸要求的精锻件,提高了生产效率和材料利用率,对实际生产具有一定的指导作 用。 关键词:星形套;闭塞式精锻;有限元分析;数值模拟 DOI:10.3969/ j.issn.1674-6457.2014.05.021 中图分类号:TG316摇 摇 摇 文献标识码:A摇 摇 摇 摇 文章编号:1674-6457(2014)05-0119-05 Starlike Inner Race Closed Die Forging of Constant Velocity Universal Joint SONG Qun-chao,XUE Ke-min,WANGJiu-lin,LI Ping (School of Materials Science and Engineering,Hefei University of Technology,Hefei230009,China) ABSTRACT:Objective To research the netshapeforming method of the starlike inner race,and to improve the material utilization. Methods Based on the study on cold closed dieforging technology theory,according to the special structure of starlike inner race,theforming methodwas determined,andtheforming processwas simulated using thefinite element a鄄 nalysis software. Results Through finite element analysis,the distribution of effective stress and strain,the flow tendency and loadchangeofthematerialintheformingprocesswereobtained. ConclusionTheexperimentwasconductedaccording to the simulated result,the product wasobtainedwith sizemeetingtherequirement,theproduction efficiency andmaterial utilization were improved,which can provide effective guidancefor production. KEY WORDS:starlike inner race;closed dieforging;finite element analysis;numerical simulation