车体钢结构螺柱焊质量控制StudyWeldingQualityControlofCar.PDF

车体钢结构螺柱焊质量控制 郭 猛 （长春轨道客车股份有限公司，吉林长春 130062） 摘要：介绍了在轨道车辆车体钢结构上应用螺柱焊技术的特点及在车体钢结构上的应用以及替代原有的螺柱ＴＩ Ｇ焊接工艺的可行性，分析了螺柱焊的工艺性、螺柱焊常见的焊接缺陷、螺柱焊焊后质量检验内容及相应方法、 影响螺柱焊焊接质量的各种工艺参数，并针对性的提出对螺柱焊焊接缺陷的校正方法及从原材料、设备选择、焊 前预处理、工艺参数调整、辅助装置应用等方面提高焊接质量等，指出了螺柱焊工艺技术在车体钢结构生产过程 中应用推广的可行性。 关键词：机械制造工艺与设备；螺柱焊；钢结构；工艺参数；焊接缺陷 Study Welding Quality Control of Car Body Steel Structure GUO Meng (Changchun Railway Vehicles Co., Ltd., changchun 130062) Abstract ：This paper briefly introduces the application in railway vehicle car body steel structure of stud welding technology characteristics and application in car body steel structure and replace the original stud the feasibility of the TIG welding process, this paper introduces the technology of stud welding, stud welding common welding defects, stud welding quality inspection content and the corresponding method after welding, all kinds of affecting the quality of stud welding welding process parameters, and puts the correction methods of stud welding defects and from raw material, equipment selection, pretreatment before welding, the process parameters adjustment, assist device application aspects such as improve the quality of welding, stud welding technology is put forward in the process of car body steel structure production, the feasibility of application promotion. Keywords: mechanical manufacture technology and equipment, stud welding, carbody steel structure, process parameters, welding defects 1 前言 [1] 螺柱焊接技术 由于具有快速、可靠、操作简单和成本低等优点，可替代铆接、钻孔、手工电弧焊和 [2] 钎焊等连接工艺，可焊接碳钢、不锈钢、铝以及铜及其合金等金属，现在已广泛应用在汽车 、船舶制造 等领域，在轨道车辆上也开始应用。