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灰铁试验(Iron test)
灰铁试验(Iron test)
With the increase of diesel engine power, the performance of cylinder block and cylinder head material is continuously increasing, from HT250 to HT300, or even HT350, which brings considerable difficulty to production. Some technological measures to improve the material performance tend to increase the shrinkage tendency of the cast iron and lead to high reject rate. The author has gained some experience and understanding from two aspects of improving process performance and improving material performance.
1 test conditions
Smelting equipment is a laboratory, with 50 kg medium frequency induction melting furnace, the use of full scrap smelting and adding carburizing, carburizing process, pouring Phi 30 and West Phi 60 test rods.
2 test results and analysis
Graphite cast iron is the soul of the gray cast iron material, the key is to study the morphology of graphite and graphite distribution, further research is on the graphite nucleation ability of the graphite nucleation ability is stronger, the more the number of graphite, graphite is refined, the distribution is more uniform, thus the performance of materials is higher, the cutting performance will be better.
2.1 the influence of smelting process on the quality of molten iron
The same chemical composition, different smelting process, different ingredients, the metallurgical quality of molten iron is completely different. Grey cast iron production abroad, in the use of alloy is not many, but the strength of the material is high, the cutting performance is also very good; while in China, although a large number of alloys added, the properties of materials but not up to the level of foreign countries, the fundamental reason lies in the smelting technology and process backward. In foreign countries, whether electric smelting or cupola smelting, a large number of use of scrap steel, almost no iron. The electric furnace adopts the technology of carburizing, and the cupola adopts the high temperature smel
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