造船——金属板材三辊滚弯成形解析建模与数值模拟.pdfVIP

金属板材三辊滚弯成形解析建模与数值模拟 1 1 1 1 1 付泽民 ，徐 佳 ，赵志繁 ，王佳炜 ，熊伟杰 (1.上海应用技术大学 机械工程学院，上海 2014 18) 摘 要：金属板材三辊滚弯成形，装备结构简单，是一种常用的板料加工方法，它适合大型复杂曲面板材工件 的成形。目前研究滚弯成形主要是基于实验通过宏观金属变形来诠释板材弹塑性成形过程。针对这一高成本耗 费大的不足，提出一种将解析数学模型和有限元模型结合起来的方法来研究三辊滚弯成形过程。两模型分别定 量求解及模拟分析了内辊下压加载位移量与板料弯曲回弹半径之间的非线性关系。并将此应用于一半圆形板材 工件（3105mm ×714mm ×545mm）的成形加工，实验表明，该解析模型及数值模拟方法合理有效。 关键词：三辊弯曲加工；板材成形；有限元模拟；回弹 Analytical modeling and numerical simulation for three-roll bending forming of sheet metal 1 1 1 1 1 FU Ze-min , Xu-Jia , ZHAO Zhi-fan , Wang Jia-wei , Xiong Wei -jie (1.School of Mechanical Engineering, Shanghai Institute of Technology, Shanghai 201418, China) Abstract : The three-roll bending forming of sheet metal is an important and flexible manufacturing process due to simple configuration. It is suitable for forming large sheet parts with complex, curved faces. Most researches on roll bending forming of large workpiece are mainly based on experiments and explain the process through macroscopic metal deformation. An analytical model and ABAQUS finite element model (FEM) are proposed in this paper for investigating the three-roll bending forming process. A reasonably accurate relationship between the downward inner roller displacement and the desired springback radius (unloaded curvature radius) of the bent plate is yielded by both analytical and finite element approaches, which all agree well with experiments. Then, the three-roll bending forming process of a semi-circle-shaped workpiece with 3105mm (length) x 714mm (width) x 545 mm (height) is simulated with FEM established by the optimum tool and proces