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《冷冲压工艺与模具设计》试卷二(Cold stamping process and die design test paper two)
Cold stamping process and die design test paper two
Name, class, student number, grade
No fillet R0.4
Production lot: large quantity
Material: 08F
Material thickness: 1mm
design requirement
1. process analysis of stamping parts
According to the drawing of the workpiece, analyze the shape, size, accuracy requirements and material performance of the stamping parts, whether it conforms to the stamping process
Requirements. (15 points)
2. determine the optimum stamping process
Through the stamping process analysis and the necessary process calculation, in the analysis of stamping properties, stamping times, stamping sequence and process
On the basis of the combination method, various possible stamping process plans are put forward, and the optimum results are determined by comprehensive analysis and comparison
Process plan. (10 points)
3. make sure the mold type
According to the stamping parts production batch, stamping parts shape, size and accuracy and other factors, determine the type of mold. (5 points)
4. process size calculation (30 points)
1) the number of drawing and the size of drawing process
2) calculation of the cutting edge size of piercing, blanking and die
3) calculation of dimension of bending convex and concave die
4) layout design and layout
5) calculation of thrust pressure and selection of pressure equipment
5. die drawing (30 points)
Draw the mold diagram, explain the main structure of the mold, including the positioning of the mold, parts, unloading and output device.
Reference answer
I. process analysis of the workpiece
A)
The material of the workpiece is 08, the plasticity and toughness are better, the shear strength t is 260 ~ 360Mpa, and the tensile strength is strong
The degree of sb is 330 ~ 450Mpa, which is beneficial to the processing of various processes.
B)
The size of the workpiece has no tolerance requirement, so the accuracy is not high. It belongs to general parts an
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