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数控火焰切割应注意的问题(Problems needing attention in NC flame cutting)
Problems needing attention in NC flame cutting (2011-04-21, 18:19:32)
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Flame cutting accuracy refers to the error relationship is cutting machine finished workpiece geometry and drawing size contrast, cutting quality refers to the surface of the workpiece cutting section of rough melting collapse degree, incision on the edge of the edge, whether the edge incision slag and kerf width uniformity.
First, the three basic factors affecting the quality of cutting flame (gas, cutting speed and the height of cutting nozzle) are discussed
1. Gas
(1) oxygen and oxygen are necessary for combustion of combustible gases. In order to provide the required energy for the ignition temperature; in addition, oxygen has been preheated to meet the burning point.
The oxygen used for cutting steel must be of higher purity, requiring more than 99.5%, and some advanced countries require more than 99.7% of the purity of the oxygen.
The stability of the gas pressure is also critical to the cutting quality of the workpiece.
Under normal circumstances, you can operate as follows:
Cutting oxygen pressure 7~8kg/cm2;
Acetylene pressure 0.3kg/cm2;
Preheat oxygen pressure 3~4kg/cm2.
(2) flammable gas flame cutting, the commonly used flammable gases are acetylene, gas, natural gas, propane, etc., some foreign manufacturers still use MAPP, namely: methane + ethane + propane.
Generally speaking, high speed, high calorific value gas combustion is used for sheet cutting; combustion value is low, slow combustion of combustible gas is more suitable for cutting, especially with a thickness of more than 200mm steel plate, such as the use of media or natural gas cutting, and cutting quality will get to, just cutting speed slightly lower.
(3) the flame adjustment can be obtained by three kinds of flame cutting by adjusting the ratio of oxygen and acetylene: neutral flame (i.e. normal flame), oxidizing flame, reducing flame.
A normal flame is ch
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