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Chapter 2 Mold Design Shenzhen University(第二章模具设计深圳大学)
Chapter 2 Mold Design
2.1 Molding Parts
Molding parts refer to those in direct contact with plastics to form the shape of plastic parts,
wherein those constituting the contour of the plastic parts are called cavities and those constituting
the internal shape of the plastic parts are called cores. Since the cavity and core directly contact
the plastics of high temperature and pressure and rub with the plastic parts when protruding, it is
thus required that they are provided with sufficient intensity, rigidity, hardness, abrasion resistance,
corrosion resistance as well as low enough surface roughness.
2.1.1 Structural Design
1. Cavity Structural Design
1) Integral Cavity
Directly cut cavity in the die set plate as indicated in Fig. 2-1. The advantage thereof is that
the processing cost is relatively low. Yet the molding board material for making the die set is
usually common medium carbon steel which is short in service life if used as cavity parts, whereas
selecting materials with high performance shall result in high production cost.
Usually, for the mold and precision of plastic parts which are less than 10000 times of
molding, relatively low requirements are made; therefore, for molds of simple shape, integral
structure can be adopted.
Fig.2-1: integral cavity
2) Integral Embedded Cavity
Use high quality materials (high-carbon steel or alloy tool steel) which are slightly larger than
the external shape of the plastic parts (wall thickness of sufficient intensity must be ensured) to
make the cavity parts and embed them into the molding plate thereafter, as indicated in Fig. 2-2.
The advantage is that the service life of the cavity parts can be ensured and meanwhile the
material cost is reduced. Furthermore, it is easy and convenient to repair
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