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General Aviation Composite Repair (通用航空综合修复)
General Aviation Composite Repair
Larry L Mansberger
The University of Texas Arlington
Department of Mechanical and Aerospace Engineering
The repair of composite aircraft structures is similar to that of other advanced composite
repair techniques. These principles will be covered briefly with emphasis and examples on
applications in light General Aviation composite aircraft. This type of aircraft structure repair
differs from other composite repairs in that skin thicknesses are relatively thin and usually of
sandwich construction. With all aircraft repairs closer attention is usually paid to the balance
between weight and safety factors, aerodynamics, quality control, and substantiation. A survey
of literature available on the design of aircraft repairs found little to bridge the gap between
theoretical and finite element analysis versus simpler analytical or rule of thumb solutions. In
depth techniques have been developed by the US Military, Boeing, and Airbus as well as more
simplified techniques used by German manufacturers of light aircraft and yet much of the
industry practice appears to be based on general rules of thumb that have been proven acceptable
over 40 years of industry testing and use.
Aircraft repairs are often classified under the headings of: nonstructural, secondary
structural and primary structural. The nondestructive inspection techniques that are used to
examine a structure vary widely. For the purpose of this short paper all considerations will focus
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