Guidelines for the Development and Testing of （指南的开发和测试）.pdf

Guidelines for the Development and Testing of Pyrolysis Plants to Produce Biochar Jane Lynch Technology Extension Director International Biochar Initiative Stephen Joseph Technical Director International Biochar Initiative © IBI, 2010 Acknowledgements: The authors would like to thank Cordner Peacocke, Robert Brown and KC Das for reviewing and commenting on this material. Disclaimer: This document has been produced as a guideline to provide advice on equipment design and testing and biochar application. It is not an exhaustive guideline and does not provide comprehensive evaluation of the potential hazards possible in the design and testing of pyrolysis plants. The International Biochar Initiative accepts no responsibility and recommends the use of professional engineers for proper system design. Document Version Information: Ver. 1.1, 7 June 2010 Table of Contents 1. INTRODUCTION 5 1.1. Components of Pyrolysis Plants 5 2. THE DESIGN PHASE – SAFE, EFFICIENT, APPROPRIATE 6 2.1. Sound Engineering Design Practice 6 2.1.1. Functional Specification 6 2.1.2. Develop a Process Flow Diagram and Mass and Energy Balances 9 2.1.3. Process and Instrumentation Diagram (PID)12 2.1.4. HAZOP Methodology12 2.1.5. Detailed Design and Costing14 2.1.6. Design Review14 2.1.7. Documentation 14 2.2. Design Checklists 14 2.2.1. Health and Safety Considerations 14 2.2.2. Environmental Considerations 15 2.2.3. Technical Considerations15 2.2.4. Economic Considerations 16 2.2.5. Tra