Mil 9 12 Hummer Network（Mil 9 12 悍马网络）.pdfVIP

SERVICE MANUAL FOR THE MIL-9000 and MIL-12000 ELECTRIC WINCHES COMPLETE REBUILD INSTRUCTIONS TROUBLESHOOTING GUIDE William Carpenter Warn Detroit Technical Center Livonia, MI (734)953-9870 X 7102 P/N 31303 REV. B0 TABLE OF CONTENTS SECTION 1 - GETTING STARTED 3 1.1 WINCH MODEL IDENTIFICATION 3 1.2 DEFINITIONS AND WINCH OPERATION 4 SECTION 2 - DISASSEMBLY AND ASSEMBLY 6 2.1 GEAR TRAIN REPAIR 6 2.2 ELECTRIC MOTOR REPAIR 10 2.3 CONTROL PACK REPAIR 14 2.4 BRAKE REPAIR 16 SECTION 3 - TROUBLESHOOTING GUIDE 21 SECTION 4 - APPENDIX: OPTIONAL EQUIPMENT 27 4.1 MECHANICAL REMOTE CLUTCH 27 4.2 WIRE ROPE TENSIONER 29 2 ! CAUTION ! ALTHOUGH THIS MANUAL IS FOR THE WINCH OWNER, SOME REPAIRS SHOULD BE DONE BY A WARN INDUSTRIAL AUTHORIZED SERVICE TECHNICIAN. YOU MAY NEED SPECIALIZED TOOLS THAT MAY NOT BE READILY AVAILABLE TO THE OWNER. WE HIGHLY RECOMMEND THAT YOU DO NOT ATTEMPT REPAIR OF YOUR WINCH WITHOUT THE PROPER TOOLS AND EQUIPMENT. FAILURE TO CORRECTLY FOLLOW THESE INSTRUCTIONS MAY CAUSE WINCH FAILURE RESULTING IN SERIOUS BODILY INJURY OR PROPERTY DAMAGE. SECTION 1 - GETTING STARTED 1.1 WINCH MODEL IDENTIFICATION To ensure proper winch repair it is necessary to correctly identify the model and part number of your winch. This will make it easier to order replacement parts, and help you obtain the proper inf