罗茨鼓风机叶轮损坏事故分析和措施.docVIP

罗茨鼓风机叶轮损坏事故分析及措施 摘要：通过对罗茨鼓风机叶轮脆裂损坏、齿轮轮齿变形断裂损坏和联轴器脆裂损坏的事故原因分析，采取了改进的措施，可有效预防此类事故的发生。 关键词：罗茨鼓风机；齿轮；叶轮；断裂 中图分类号：TH44 文献标志码：B Analysis and Measures of Roots Blower Impeller Damage Accident Abstract: Based on analyzing the accident reason of impeller embrittlement damage, gear teeth deformation and fracture damage and coupling embrittlement damage, the improvement measures are applied for the purpose of preventing similar accidents. Key words: roots blower; gear; impeller; fracture 0 引言 0 the introduction 　　罗茨鼓风机因其排气压力在允许范围内调节时具有流量变动小、压力选择范围宽和强制输气的特点而在冶金、化工及环保行业得到广泛应用。我单位安装有4台QT3L64WC型罗茨鼓风机，流量为90m3/min，升压80kPa，功率160kW，额定转速1 450r/min，使用润滑油为CKC1 50#重负荷工业齿轮油，于2010年12月建成试运行。风机设计用于污水处理站曝气池污水曝气、高效纤维过滤器反洗气源等，设计运行3运1备。自投运以来风机振动大，振动值甚至达到28mm/s，已超过国家规范一倍多[1] 。噪声达到115dB[2] ，现场巡检、检修条件非常恶劣。2011年5月，运行中的一台罗茨风机发生爆裂事故，风机空气滤清器损坏、风机联轴器破裂成多块碎片、部分联轴器螺栓剪切断。风机联轴器防护罩脱落损坏，叶轮转动部分盘不动车。对机组前后油箱进行解体发现：同步齿轮损坏，轮齿脱落13个；齿轮侧有大量油泥；叶轮破碎成多块；所有金属件无色泽发蓝痕迹；润滑油箱油位正常，润滑油色泽暗淡。 Roots blower because of the exhaust pressure is within the scope of the permit regulation has a small flow changes, pressure range, width, and forced the characteristics of gas and is widely applied in metallurgy, chemical industry and environmental protection. I have 4 units installed QT3L64WC type roots blower, the flow rate of 90 m3 / min, 80 kpa pressure, power 160 kw, rated speed 450 r/min, use the lubricating oil for CKC1 50 # heavy load industrial gear oil, in December 2010 completed commissioning. Fan design for sewage treatment station sewage aeration aeration, efficient fiber filter backwashing gas source, such as design run 3 1 case. Since put into operation the fan vibration, vibration value even to 28 mm/s, has exceeded national standard double [1]. Up to 115 db noise [2], on-site inspection and maintenance conditions are very bad. In May 2011, roots blower running a burst accidents, damage of fan, air filter, blower coupling broke into many pieces, cut off part of the coupling bolts. Fan off damage coupling shield, the imp