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塑料模具专业英语课件
Unit One Mold Constructions ;;Unit One Mold Constructions ;Unit One Mold Constructions ; For ease of construction and to lower manufacturing cost, injection molds are becoming standardized. Some firms offer ready -made bases of square or round design as standard or stripper plate molds for immediate use. Only the inserts then
have to be fitted into the bases.
;Unit One Mold Constructions ;(2) Single or Multicavity Molds
To set up a calculation conceiving the choice of cavities in an injection mold requires accurate knowledge of the material to be
processed, of the injection -molding machine and of the molds.
The mold costs increase with the rising number of cavities and the relative machine costs decrease.; The production time required for a given molded part depends on the wall thickness, the injection speed, the recovery rate, the time required to cool the molded material, the cooling capacity of the mold and the necessary incidental time such as duration of pressure holding time, ejection time, delay time, etc. ; Therefore the decision concerning the number of cavities to be determined depends on:
①size of the order(number of molded parts in connection with delivery time);
②shape of the molded parts(size, quality requirements); ; ③injection -molding machine( clamping force,
plasticizing and injection capacity);
④mold costs.
There are several known procedures for calculating the economical number of cavities. Unfortunately they are so varied that it is impossible to condense them. ;As an example:
The theoretical max. number of cavities is:
F1=Max.injection volume of machine(cm3)/Volume of molded parts,sprue and runner(cm3)
F2=Plasticizing capacity(cm3/min)/Number of shots/min×(part,sprue and runner(cm3))
F2 must be equal to or smaller than F1. F1 is the maximum number of cavities attainable. ;Unit One Mold Constructions
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