塔式起重机高强螺栓无损检测（Tower crane; high strength bolt; nondestructive testing）.docVIP

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塔式起重机高强螺栓无损检测（Tower crane; high strength bolt; nondestructive testing）.doc

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塔式起重机高强螺栓无损检测（Tower crane; high strength bolt; nondestructive testing）

塔式起重机高强螺栓无损检测（Tower crane; high strength bolt; nondestructive testing） Tower crane; high strength bolt; nondestructive testing 6-12 The tower body section connected by high strength bolts to withstand frequent alternating stress and open work environment erosion and other various factors in the crane working process, especially the larger pretightening force exerted by each tower crane disassembly, the bolts used in fatigue failure and acceleration, circumferential fatigue crack. These cracks will develop slowly under cyclic stress and will expand and break when they exceed their limit values. Repeated use of high-strength bolts should not be more than 2 times, and after the demolition should be no damage, deformation, otherwise it should be replaced. But because of high cost, large amount of high strength bolts of tower crane, remove the number of frequent use units are used repeatedly, so the security risks exist, only to strengthen these detection by high strength bolts, in order to eliminate hidden dangers. 1 、 fatigue crack case of high strength bolt of tower crane In November 2005, us of a heavy machinery limited company production in a JT300-16 tower crane with high-strength bolts were examined, the tower crane standard section by using the M60 high strength bolt connection, the tower is divided into 10 sections, 8 bolts per day, 80 common high strength bolt. The tower crane has been used for 3 years. After testing, 2 bolts appeared fatigue cracks at the root of the thread. The location of the crack is shown in figure 1. The crack is small and the shape is straight. The depth is less than 0.3mm and extends along the circumference of the tooth root. It is about 14mm. Although the crack is very shallow, it is a very dangerous defect because of the extreme stress and the tendency to expand. The high strength bolt is made of 35CrMo, which has comprehensive mechanical properties after quenching and tempering, but its fatigue resistance has declined. The heat treat