铝合金车轮一次性大减薄率强力旋压模拟与工艺优化-精密成形工程.PDFVIP

摇 摇 摇 摇 摇 摇 精 密 成 形 工 程 第6卷摇 第3期 摇 摇 摇 摇 JOURNAL OF NETSHAPE FORMING ENGINEERING 摇 2014年05月 摇摇摇摇 6 铝合金车轮一次性大减薄率强力旋压模拟与工艺优化 1 2 王震 ,杨洋 (1.中信戴卡股份有限公司,河北 秦皇岛066011;2.燕山大学里仁学院,河北 秦皇岛066004) 摘要: 目的摇 研究铝合金车轮的一次性大减薄率强力旋压模拟,以及工艺的改善方案。 方法摇 基 于Simufact旋压模块,对铝合金车轮的一次性大减薄率强力旋压进行了数值模拟,分析了旋轮的运 动轨迹对旋压成形、材料等效应力、旋轮载荷的影响。 结果摇 通过调整3 个旋轮的工作轨迹,重新 分配每个旋轮的错距、减薄率,控制材料的隆起,解决了折叠、裂纹和设备过载等问题。 结论摇 实 现了铝合金车轮一次性大减薄率旋压成形,一次性减薄率达到70%以上。 关键词:铝合金车轮;一次性大减薄率;强力旋压;Simufact;旋轮轨迹;旋轮载荷 DOI:10.3969/ j.issn.1674-6457.2014.03.002 中图分类号:TG376摇 摇 摇 文献标识码:A摇 摇 摇 文章编号:1674-6457(2014)03-0006-04 Simulation Research and Process Optimization on Power Spinning of Aluminum Wheel 1 2 WANGZhen ,YANG Yang (1.CITIC Dicastal Co. ,Ltd. ,Qinhuangdao066011,China; 2.Liren College of Yanshan University,Qinhuangdao066004,China) ABSTRACT:ObjectiveTostudythesimulationandprocessoptimizationonpowerspinningof aluminumwheel. Methods Based on Simufact spinning module,the largethinningratioinone-timepower spinningof aluminumwheelwassimulated, the effects ofrollertrackontheshapeforming,materialequivalentstressandloadofrollerwereanalyzed. ResultsThrough readjusting of the track of 3 rollers,the distance and thinning ratio of each roller were redistributed,and material raising was controlled,solving theforming defect such asoverlap,crack andoverload. Conclusion Largethinningratio one-time power spinning was achieved,and the thinning ratio of one-time reached over70%. KEY WORDS:aluminum wheel;large thinning ratio one-t