NGW行星齿轮减速器7.docVIP

课程设计说明书 题 目： NGW行星齿轮减速器 院 （部）： 专 业： 班 级： 姓 名： 学 号： 指导教师： 完成日期： 2011年7月5日 目 录 1设计任务··············································1 2行星减速器部件的结构设计······························2 2.1 引言·························································· 2.2结构设计原理··················································· 2.3设计过程······················································· 2.4结构强度校核··················································· 3行星减速器部件的三维造型及装配························· 3.1零件三维造型··················································· 3.2减速器三维造型的装配过程······································· 3.3渲染及干涉检查················································· 4 CAXA制造工程师设计···································· 4.1行星减速器部件的心轴结构设计··································· 4.2刀具轨迹生成··················································· 4.3轨迹仿真······················································· 4.4 G代码的生成··················································· 4.5 工艺卡片······················································· 5设计小结··············································· 参考文献················································ 附录···················································· 1设计任务 　行星齿轮减速机主要传动结构为：行星轮，太阳轮，外齿圈。 　　行星减速机因为结构原因，单级减速最小为3，最大一般不超过10，常见减速比为：3.4.5.6.8.10，减速机级数一般不超过3，但有部分大减速比定制减速机有4级减速。相对其他减速机，行星减速机具有高刚性、高精度(单级可做到1分以内)、高传动效率(单级在97%-98%)、高的扭矩/体积比、终身免维护等特点。因为这些特点，行星减速机多数是安装在步进电机和伺服电机上，用来降低转速，提升扭矩，匹配惯量。 ?? 行星减速机额定输入转速最高可达到18000rpm(与减速机本身大小有关，减速机越大，额定输入转速越小)以上，工业级行星减速机输出扭矩一般不超过2000Nm，特制超大扭矩行星减速机可做到10000Nm以上。工作温度一般在-25℃到100℃左右，通过改变润滑脂可改变其工作温度。 　　 齿轮减速器是利用各级齿轮传动来达到降速的目的.减速器就是由各级齿轮副组成的.比如用小齿轮带动大齿轮就能达到一定的减速的目的,再采用多级这样的结构,就可以大大降低转速了.齿轮减速机一般用于低转速大扭矩的传动设备，把电动机.内燃机或其它高速运转的动力通过减速机的输入轴上的齿数少的齿轮啮合输出轴上的大齿轮来达到减速的目的，普通的减速机也会有几对相同原理齿轮达到理想的减速效果，大小齿轮的齿数之比，就是传动比。当轴的结构设计完成以后，轴上零件的位置均已确定，外载荷和支承反力的作用点亦随之确定。这样，就可绘出轴的受力简图、弯矩图、转矩图和当量弯矩图，再按弯扭组合来校核轴的危险截面。 弯扭组合强度计算，一般用第三强度理论，其强度条件为 MPa 或 mm 式中——当量弯曲应力，MPa， ——当量弯矩，N·mm。 M——合成弯矩，M=N·mm 其中，为水平面上的弯矩，为垂直面上的弯矩。 W——危险截面抗弯截面模量，mm 对于实