一级减速器说明书过程（A reducer manual process）.docVIP

一级减速器说明书过程（A reducer manual process） Reference drum circumferential force F=8500N conveyor belt speed; N=50r/min; drum diameter D=450mm, daily T=24H, A=5 years, a year 300 days. A transmission scheme The second group of third data: a cylindrical gear design of belt conveyor driving device of speed reducer (1) working conditions: the life of 10 years, 300 days a year according to the calculation, two shifts, stable load. (2) the original data: drum circumferential force belt speed V=1.4m/s F=1.7KN; Drum diameter D=220mm. kinematic sketch Two, the choice of motor 1, the type of motor and the selection of structure type: according to the work requirements and the known conditions, using Y series three-phase asynchronous motor. 2, to determine the power of motor: (1) the total efficiency of transmission device: ETA = ETA with total * ETA 2 * * ETA ETA bearing gear coupling * ETA drum =0.96 x 0.992 x 0.97 x 0.99 x 0.95 =0.86 (2) the power to the motor: Pd=FV/1000 is the total =1700 * 1.4/1000 * 0.86 =2.76KW 3, to determine the motor speed: The working speed of the roller shaft: Nw=60 * 1000V/ PI D =60 * 1000 * pi * 220 1.4/ =121.5r/min According to [2] reasonable transmission table 2. 2 than the recommended range, V belt transmission ratio Iv=2~4, single gear transmission ratio range of Ic=3~5, then a reasonable transmission ratio range of I to i=6~20, the optional range of the motor speed is nd=i * nw= * 121.5=729~2430r/min (6~20) With the synchronous speed range of 960 r/min and 1420r/min. From table 8.1 [2] found there are three kinds of applicable motor type, as shown in the following table Scheme of motor model rated power motor speed (r/min) transmission ratio transmission device KW with turn over turn with gear transmission ratio 1 Y132s-6 310009607.93 2.63 2 Y100l2-4 31500142011.683 3.89 Considering the dimension of the drive motor and a transmission device, weight, price and belt drive, gear reducer, comparison of two kinds of scheme: scheme 1 due to low speed m