金属热处理2004：高灯杆热浸镀温度场的有限元分析-上海交通大学.PDFVIP

高灯杆热浸镀温度场的有限元分析 测试与分析 魏良武 ,陆 　皓 ,顾剑锋 (上海交通大学 材料科学与工程学院 ,上海 　200030) 摘要 :通过试验测定了高灯杆浸镀锌液的表面换热系数 ,分析了焊缝区温度场的分布 ,采用三维有限元模型定量 研究了热浸镀时浸入起始端、浸入角度、速度、深度和换热系数波动等工艺条件对灯杆座焊缝区域周向温差和表 里温差的影响。计算结果显示不同的浸入起始端对温差没有明显影响。降低浸镀锌液的换热系数 ,采用小角度 快速浸入可以降低焊缝区域温差。为了降低焊缝区域的温差 ,建议热浸镀时由底板端快速浸至焊缝上方 30mm 以上。 关键词 :高灯杆 ;热浸镀锌 ;温度场 ;有限元分析 中图分类号 :TG156 　　文献标识码 :A 　　文章编号 2004) Finite Element Analysis of Temperature Distribution in HotGalvanizing for High LampPost WEI Liangwu , LU Hao , GU Jianfeng ( School of Materials Science and Engineering ,Shanghai Jiaotong University ,Shanghai 200030 ,China) Abstract :The heat exchange coefficient of dipping Zn liquid was determined by experiment and the temperature distribution of welding zone was analyzed using three dimensional finite element model. The effects of processing parameters such as starting position , dipping angle , dipping speed , dipping depth and heat exchange coefficient on temperature difference in circumferen tial direction and temperature difference between surface and center of welding zone of high lamppost base were investigated quantitatively. The analysis result shows that there is no obvious effect of dipping from bottom plate or shaft pipe on tempera ture difference. The temperature difference of welding zone can be decreased with small dipping angle , high dipping speed and low heat exchange coefficient of dipping Zn liquid. To decrease temperature 图3 　40CrNi2MoA 钢主轴调质热处理后的金相组织 　×500 ( ) ( ) ( ) a 表面　　 b 3/ 4R 处　　 c 心部 Fig3 　Microstructure of 40CrNi2MoA steel shaft after