四代篦冷机液压说明书.docVIP

液压系统说明书 Hydraulic System Manual KC4型推动篦式冷却机 KC4 Reciprocating Grate Cooler NKRL-YY-10 编制/COMPILED： 校对/CHECKED： 审核/APPROVED： 2012-12-01  目录 1.概述及用途 1 1. Summary and Purposes 1 2.技术参数 1 2.Technical parameter 1 3.设备组成及工作原理 2 3.Composition of equipment and working principle 2 4.系统原理图和外形图 7 4.Skeleton drawings and outside drawings of system 7 5.系统控制功能 8 5.Control function of system 8 6.设备安装 8 6.Control function of system 8 7.设备的调试 11 7.Test of equipments 11 8.操作规范 18 8.Operating regulation 18 9.维护与保养 19 9.Maintenance 19 10.故障及应采取的措施 22 10. Malfuction and solution 22 1.概述及用途 1. Summary and Purposes 此液压系统是配套用于南京凯盛KC4型推动篦式篦冷机（以下简称KC4型篦冷机）的传动。以5000t/d生产线用KC4型篦冷机为例，简单介绍其工作原理： This hydraulic system is used for KC4 reciprocating grate cooler(KC4 grate cooler for short).Take KC4 grate cooler for 5000t/d production for example to introduce the principle. 通过每两个液压缸带动一列运动通道单元。该篦冷机共有10列运动通道单元，依次编号为：①②③④⑤⑥⑦⑧⑨⑩，往前推料时，10列通道一起同步向前运动；回退时，分3个步骤依次完成，首先①④⑦⑩同步回退，其次②⑤⑧同步回退，最后③⑥⑨同步回退，至此一个循环（即一冲程）结束。然后进入下一个循环进行熟料输送，从而保证整条生产线的顺利运行。 Every grate in array is drived by 2 hydraulic cylinders.KC4 grate cooler has 10 queue working units,which is numbered ①②③④⑤⑥⑦⑧⑨⑩ in turn.All 10 units move forward together. They fall back in three steps,which form into a cycle. ①④⑦⑩ units move back at first.Then ②⑤⑧ units move back immediately. ③⑥⑨ units move back at last.Ater this,the grate cooler enters into next cycle. 2.技术参数 2.Technical parameter （以5000t/d生产线用KC4型篦冷机为例） Take KC4 grate cooler for 5000t/d production for example. 型 号 Type 公称流量 Nominal Flow (L/min) 公称压力 Nominal Pressure (MPa) 油箱容积 Fuel Tank Capacity (m3) 过滤精度 Filter Accuracy (mm) 冷却器 Cooler (m2) 5000t/d 200X4 20 3.5 0.01/0.005 15 循环流量 Recycle Flow (L/min) 循环压力 Recycle Pressure (MPa) 工作温度 Working Pressure ℃ 加热器功率 Heater Power Kw 160 0.4 30～50 2X3 3.设备组成及工作原理 3.Composition of equipment and working principle 3.1设备组成 3.1 Composition of equipment （以5000t/d生产线用KC4型篦冷机为例） (Take KC4 grate cooler for 5000t/d production for example.)