铝电解槽电磁流场的数学建模与应用-中国有色金属学报.PDFVIP

第 18 卷第 5 期 中国有色金属学报 2008 年 5 月 Vol.18 No.5 The Chinese Journal of Nonferrous Metals May 2008 文章编号：1004-0609(2008)05-0909-08 铝电解槽电磁流场的数学建模与应用 刘 伟，李 劼 ，赖延清，徐宇杰，刘业翔 ( 中南大学 冶金科学与工程学院，长沙 410083) 摘 要：研究了铝电解槽复杂开域的媒质接触、结构化网格划分、磁场边界条件施加、场耦合等建模问题。运用 标量电位法、标量磁位法和有限体积法在商业软件平台上开发了铝电解槽电−磁−流场的计算模块，并与工业电解 槽上的测量数据对比验证其可靠性。在此基础上提出一种母线设计方法，获得较优的母线配置方案 SG2 。仿真结 果表明：SG2 水平电流小，磁场分布对称性好；熔体平行大面流动有助于氧化铝输运。磁场分析结果表明：立柱 母线中的电流可大幅度抵消非均匀阴极母线电流对磁场分布的影响，决定最终磁场分布。 关键词：铝电解；电磁场；流场；母线；数值计算 中图分类号：TF 821 ；O 441.4 文献标识码：A Development and application of electro-magneto-flow mathematic model of aluminum reduction cells LIU Wei, LI Jie, LAI Yan-qing, XU Yu-jie, LIU Ye-xiang (School of Metallurgical Science and Engineering, Central South University, Changsha 410083, China) Abstract: The problems, including medium contact, structural grid partition, magnetic conditions on the open boundaries and coupled multi-physical fields in modeling complex aluminum reduction cells were investigated. Based on the commercial software the customized programs for calculation of the electro-magneto-flow field were developed with the voltage scalar potential method, magnetic scalar potential method and finite volume method. The simulated results were validated against the measurements on industrial cells. A busbar designing method was brought out and one optimized busbar scheme SG was obtained. The results from SG show that the horizontal currents are smaller and magnetic field 2 2 distributes more symmetrically; flow of melts is parallel to the side of the cell and is