Construction manual for a 100 Watt wind turbine（施工手册100瓦的风力涡轮机）.pdfVIP

Construction manual for a 100 Watt wind turbine Construction manual for a 100 Watt wind turbine The purpose of this manual is to instruct how to build a wind turbine with rated power of 100 watts from cheap and easily available material. Model wind turbine was built in Helsinki University of Technologys engineering design workshop using mostly hand tools. Material used for the wind turbine 8 magnets (permanent magnet, cylindrical shape, diameter 20mm, height 10mm) 230m 0,25mm copper wire 2 bicycle front wheel hubs 3-4m 2x4 lumber 55cm 8mm thread bar bolts nuts screws washers nails 8 metal slabs (counter piece for magnets, 30mm x 30mm x 10mm) 45cm cylindrical shape lumber (diameter 95mm) 20x40cm 10mm plywood 30x40cm 5mm plywood Tools + other equipment Screwdriver Saw Draw knife Chisel Grease for axis and bearings Hammer Abrasive paper File Drill drill bits (8mm, 3mm...) Measuring reel Glue (epoxy + wood glue) Wood oil TOTAL COST OF THE MATERIAL USED 50€ Frame The main frame of the wind turbine is cut from 2 x 4 lumber (we used birch). Take the lumber and cut it into pieces of 1005mm and 370mm. Cut the frame as shown in picture 2. Saw and chisel are useful in cutting the part from the center. Width of the brackets should be measured to match the bicycle hubs (picture 6). Carve some wood off brackets so wheel hubs can be put in. This phase takes some precision. Upper and lower parts of the frame should make a tight fit around the bicycle wheel hubs. Picture 1: Lumber for the frame Picture 2: Frame taking shape Cut a rudder from 5mm plywood and saw a slot (410mm deep) in the lower part of the frame for the rudder. Rudder will be attached with screws. Make sure the slot is wide enough (but not too wide) and there isnt too much tension between frame and rudder as this may break the frame. Cut 6 U-shaped pieces. Measurements for th