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Failure Modes Effects Criticality Analysis of (临界失效模式影响分析)
Failure Modes Effects Criticality
Analysis of Lithium-Ion Battery
Electric and Plug-in Hybrid Vehicles
Project Overview
Denny Stephens, Battelle
Phillip Gorney, Barbara Hennessey, NHTSA
January 26, 2012
SAE 2012 Government/Industry Meeting
1
Project Objective and Scope
• Objective
– Develop an FMECA for Li-ion battery vehicle high voltage systems
- Provide NHTSA information it can use to assess needs and prioritize its
future research activities.
- Help NHTSA identify potential critical operational safety issues it may want
to consider
- Help NHTSA identify if further testing is needed to assess safety concerns
– Use FMECA as a tool to understand and compare potential failure
modes, hazards, mitigation strategies and risk
• Scope
– Plug-in hybrid-electric vehicles (PHEVs), hybrid-electric vehicles
(HEVs), and battery electric vehicles (BEVs)
– Take into account propulsion system hazards and controls at the cell,
module, pack, system and vehicle level
2
Program Team Introductions
• NHTSA Team
– Phillip Gorney, COTR
– Barbara Hennessey, COTR
• Battelle Multidisciplinary Project Team
– Program Manager and Vehicle Systems Safety Lead: Denny Stephens
– Battery Chemistry and Cells: Jay Sayre, Corey Linden
– Battery System and Charging Design: Ed Sullivan, Gabe Stout
– Control Systems: Jim Saunders, Brad Glenn
– Combustion Hazards: James Reuther, Paul Shawcross
– FMECA: Tim Heywood, Cynthia Dodaro, Jon Luedeke
– Field Experience: Cliff Dodson
– Basic Research and Support: Garnell Sowell, Katie Slattery
– Report Integration and Editing: Doug Pape, Vince Brown
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