板翅式油散热器性能的实验的分析研究及数值模拟.pdf

Master Dissertation of Chongqing University Experimental Study and Numerical Simulation on Performance of Plate-fin Oil Radiator Master Candidate: Li Bing Supervisor: Associate Prof. Li Kuining Major: Thermal Engineering College of Power Engineering Chongqing University October 2007 摘 要 板翅式油散热器是工程机械油系统重要的散热器件，对它的优化设计、性能 校核有着越来越高的需求。由于结构和传热流动机理的复杂性，纯粹的理论分析 非常困难；风洞试验分析则成本高，周期长，局限性非常明显。本文以板翅式油 散热器作为研究对象，理论分析了其工作原理，建立了相应的数学模型，对通道 的流动和传热特性进行了数值模拟，通过与风洞试验结果相互验证，对比分析， 探寻一种经济高效的研究手段。主要内容包括： ① 描述了 ZL50G 型板翅式油散热器的组成结构、制造工艺及相关特征参数， 理论分析了油散热器内部的流体流动与传热机理，建立了符合客观实际的数学模 型； ② 通过风洞试验平台研究了矩形平直翅片的表面性能，包括传热因子j 和摩 擦因子f ，得到了相应的性能曲线； ③ 应用计算流体动力学软件Fluent 对矩形平直翅片的表面性能进行了数值模 拟，并与风洞试验结果进行了对比，验证了数值模拟技术在工程实践中的有效性； 提出并研究了对翅片开孔处理、圆角处理等改善性能的措施； ④ 对于结构复杂的油散热器等设备的研发，探寻了 CFD 技术的应用价值， 指出了有意义的研究方向。 关键词：计算流体动力学，板翅式油散热器，风洞试验，数值模拟 I ABSTRACT Plate-fin oil radiator is an important part of oil system on engineering machine, and there are higher and higher needs with the optimized design and performance verifying to it. Owing to the complexity about the structure and the law of the heat-transfer fluid-flow, it’s difficult to do theoretic analysis, also the wind tunnel test may spend long periods, high costs, the limitation is obvious. This paper treat the plate-fin oil radiator as a research object, analyses it’s work principle, establishes it’s mathsmatic model, numerical simulates the law of the heat-transfer fluid-flow in the fluid pass, also validates and contrasts the results with the wind tunnel test, to look for a sort of economic and effective research methods. The main content of th