压痕尺寸效应问题的研究.docVIP

压痕尺寸效应问题的研究( 刘美华1，2，李鸿琦1，李林安1，佟景伟1，崔小鹏1 （1天津大学机械学院，300072，天津；2 天津商业大学机械学院，300134，天津） 摘要：本文首次将数字散斑相关技术应用于硬度测试中，通过散斑相关计算得到被测表面压痕周围的塑性变形场，同时结合不同显微硬度设备上的测试结果及有限元模拟，系统地讨论压痕尺寸效应问题，认为压痕尺寸效应的产生与测试方法有关与压痕的相似性有关与测试过程压头尖端不规则表面与被测材料之间的摩擦有关。数字散斑相关技术压痕周围数字散斑相关技术压痕周围压痕size effect Liu Mei-hua1,2, Li Hong-qi1, Li Lin-an1, Feng Lu1, Tong Jing-wei1 (1Department of Mechanical Engineering, Tianjin University, Tianjin 300072, China; 2 Department of Mechanical Engineering, Tianjin Commerce University, Tianjin 300134, China) Abstract: Abstract: This paper proposes an evaluation technique for displacement field in the plane of indenter by applying digital speckle image correlation method to test hardness. By analyzing the results of testing hardness on different micro hardness testing instrument and simulating piling-up or sinking-in of material in their bulk forms of steel around for axisymmetric indenters of a cone, we systemically discuss the possible factors causing indentation size effect and present some new ideas. The result of the digital speckle image correlation method to test the surface displacement at the contact boundary in the unloaded state is indicated that displacement property is correlated with the load. But simulation result is found that sinking-in predominates in their bulk forms of steel. The conclusion provides the technical support to probe into the essence of the indentation size effects. The validity of experiment result is verified analytically. Keyword: Indentation size effect, Nano-indentation hardness, Mechanics performances, Digital speckle correlation 1 前言 长期以来，压痕尺寸效应问题一直是学术界关注的焦点之一，就压痕尺寸效应现象是否存在的问题有两种截然不同的观点：一种观点是肯定的，承认压痕尺寸效应现象存在的研究人员一直在进行这方面的相关工作，试图通过理论分析、有限元模拟计算及相关试验来寻找产生压痕尺寸效应的原因、影响因素以及建立能准确描述压痕尺寸效应的经验公式或半经验公式；另一种观点则是否认的，认为造成这种现象的原因是试验中操作不当而产生的，或是测试设备精度的问题，或是实验人员自身原因，或是环境条件等等，这些因素造成了产生压痕尺寸效应的假象。本文钢通过进一步压痕尺寸效应的，结果有新的发现。被测材料的选择试验方法d=?8mm的45钢的棒料将45钢制成?8×8mm大小的试样，对其表面进行抛光处理，表面粗糙度为Ra≤50nm（）在401MVA显微维氏硬度计分别测试45钢在Hv－5型小负荷维氏硬度计上测试45钢HV硬度Hv－5型小负荷维氏硬度计401MVA显微维氏