HDPE管道焊接方案中英文版.docxVIP

HDPE Piping Fusion Welding Plan and RegulationsHDPE 管道熔接方案及规程HDPE piping fusion welding proceduresHDPE管道的熔接流程Process card Fabrication制定工艺卡Repair and cleaning for joint port修整、清洁接口表面Qualification audit And inspection资质考核与审查Surface heating表面加热Piping fusion welding管道熔融Fusion welding port cooling熔接口冷却NDE testing NDE检测Surfaceinspection and Recording外表检查并记录　　Welding Operation 焊接操作Heat fusion bonding is a combination of temperature and force resulting in two mating surfaces flowing together to produce a joint. Fusion bonding occurs when the joint cools below the melt temperature of the material. There is a temperature range within which any particular material may be satisfactorily joined. The specified temperature used requires consideration of the properties of the specific material, the fusion equipment being used and the welding environment.热熔焊接是在两个需连接的表面利用温度和用力挤压的方法将其粘接形成一个接缝。当接缝冷却并低于材料的熔化温度时就形成了热熔连接。对于特殊的材料，会在一个温度范围内产生热熔连接。一种材料的热熔温度应考虑该种材料的特性，使用的热熔及焊接环境。The operations can be summarized as follows: 操作步骤：The alignment of the pipe 管道找正The shaving of the surfaces of the pipe ends 修整管端表面Cold matching of the HDPE pipes 将HDPE管对齐Cleaning of surfaces 清洁管道表面Heating of surfaces 表面加热Fusion of surfaces 表面熔融Cooling of weld joint 焊接接口冷却The parameters used during welding are: 焊接所用到的参数：pressure (Pressure during heating) in Mpa, 加热压力用MpaBead-up height in mm, 加热高度用mmHeat soaking time (Time of heating under pressure released condition) in seconds,吸热时间(在降压条件下加热的时间)用秒Heat soaking pressure (Pressure during heating under pressure released condition) in Mpa,吸热压力(在降压条件下的压力)用MpaTransfer time (Switching Time) in seconds, 切换时间用秒Time of reaching the fusion pressure in seconds, 达到热熔压力的时间用秒Fusion pressure in Mpa, 热熔压力用MpaCooling time in minutes.冷却时间用分钟Welding Preparation 焊接准备The welder and pipe fitter working on HDPE pipe shall be trained by the welding machine manufacturer. The working shall be done after the PMC qualification inspection.参加HDPE管道安装施工的焊工和管工都必须经管道生产厂或焊机生产厂的培训。经管理方考核合格后方可持证上岗。This is